X-ray SMD Component Counter Machine With 430mm Effective Area And 3072x3072 Resolution
- Supports work order number function with counting record query & statistics
- 80kV closed type X-ray tube for longer lifetime and maintenance-free operation
- 17" Super definition digital flat panel detector (FPD)
- Ultrafast counting - processes four 7" reels or one 15" (380mm) reel in under 10 seconds
- Accommodates max 17" (430mm) reel or tray with moisture barrier bag
- Permanently updated AI deep learning algorithm with free updates
- Seamless integration with MES, ERP, WMS and other management systems
- Simultaneous barcode scanning and counting with automatic label printing
- Automatic mode detection - no need to switch between single/multi reel modes
| X-ray Source | |
|---|---|
| Type | Integrated, microfocus |
| Max tube voltage | 80kV |
| Max tube current | 700μA |
| Focal spot size | 30μm |
| Flat Panel Detector | |
| Type | Super definition digital FPD |
| Effective area | 430mm * 430mm |
| Pixel size | 139μm |
| Resolution | 3072 * 3072 |
| Reel/Tray Counting | |
| Max size | 17" (430mm) |
| Max thickness | 88mm |
| Min parts size | 01005 |
| Speed | 7-10s |
| Accuracy | 01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
| Reel size | Parts size | Quantity | Accuracy | Speed |
|---|---|---|---|---|
| 7" (180mm) | 01005 | 40000 | 99.98% | 9-10s |
| 7" (180mm) | 0201 | 20000 | 99.99% | 8-9s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 7-8s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 7-8s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 7-8s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 7-8s |
Our counting software integrates a powerful artificial intelligence deep learning algorithm that automatically identifies components without requiring component-algorithm binding. The system learns from counted component data including:
- Aspect ratio analysis
- Corner angle measurements
- Component slope gradients
- Image deformation patterns
As counting operations increase, the system becomes progressively more accurate. This enables efficient handling of similar components or larger trays with consistent precision.
Every Wellman X-ray counter connects to our cloud database, automatically uploading operational data and images while downloading the latest algorithm updates. Our engineering team continuously refines algorithms based on aggregated machine data, regularly pushing enhancements to all connected systems.
This cloud-based approach ensures continuous improvement in counting accuracy and component type coverage. When encountering new components, the system can immediately access relevant data from our global database for optimal efficiency and precision.
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