X-ray Component Counter 430mm Reel Compatible with Multiple Management Systems
The X-Ray Parts Counter XC-01 is equipped with a 17" Super Definition Flat Panel Detector (FPD) and delivers 99.98% counting accuracy, built for seamless integration with MES, ERP, and WMS systems.
- 80kV closed X-ray tube: Longened service life and maintenance-free operation
- Large capacity: Supports reels or trays up to 17" (430mm), including those with moisture barrier bags
- AI deep learning algorithm: Free continuous updates, compatible with MES, ERP, and WMS systems
- Automatic operations: Enables simultaneous code scanning, counting, and label printing
- 17" Super definition digital FPD: High-resolution imaging for precise component counting
- Ultrafast counting: Processes four 7" reels or one 15" (380mm) reel in under 10 seconds
- Smart mode handling: Eliminates need to switch between single/multi reel modes
- Advanced tracking: Work order number function with counting record query & statistics
| Type | Integrated, microfocus |
| Max tube voltage | 80kV |
| Max tube current | 700μA |
| Focal spot size | 30μm |
| Type | Super definition digital FPD |
| Effective area | 430mm * 430mm |
| Pixel size | 139μm |
| Resolution | 3072 * 3072 |
| Max size | 17" (430mm) |
| Max thickness | 88mm |
| Min parts size | 01005 |
| Speed | 7-10s |
| Accuracy | 01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
| Dimensions | 1000mm (L) * 1300mm (W) * 1820mm (H) |
| Weight | 580kg |
| Power supply | AC110-220V 50/60HZ |
| Max power | 800W |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Displayer | 24" HDMI LCD |
| Radiation leakage | No leakage, international standard: ≤1μSv/h |
| Back door safety interlock | Automatic X-ray power off when door opens |
| Anti-pinch protection | Safety light curtain covers entire drawer |
| Emergency stop | Front-mounted emergency power off button |
| Reel Size | Parts Size | Quantity | Accuracy | Speed |
|---|---|---|---|---|
| 7" (180mm) | 01005 | 40000 | 99.98% | 9-10s |
| 7" (180mm) | 0201 | 20000 | 99.99% | 8-9s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 7-8s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 7-8s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 7-8s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 7-8s |
Our counting software utilizes powerful artificial intelligence that automatically identifies components without manual algorithm binding. The system learns from counted component data including:
- Aspect ratio analysis
- Component corner angle measurement
- Slope analysis between components
- Image deformation tracking
Counting accuracy improves continuously as the system processes more components. The technology easily adapts to similar components or larger trays.
Every X-ray counter connects to our cloud database for:
- Automatic data and image uploads
- Continuous algorithm optimization by engineers
- Regular database updates for all customers
The system's counting accuracy approaches 100% over time, with expanding component type coverage. When encountering new components, the system leverages existing database knowledge for immediate high-efficiency processing.
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