Artificial Intelligence X-ray Reel Counter Integrated with MES, ERP and WMS Systems
Price:
20000 - 30000 dollars
MOQ:
1
Delivery Time:
7 work days
Brand:
WELLMAN
Product Description
Artificial Intelligence X-ray Reel Counter Integrated with MES, ERP and WMS Systems
Advanced AI-powered X-ray reel counter featuring seamless integration with manufacturing execution systems (MES), enterprise resource planning (ERP), and warehouse management systems (WMS).
Key Advantages
- 80kV closed type X-ray tube with extended lifetime and maintenance-free operation
- 17" Super definition digital flat panel detector (FPD)
- Ultrafast counting: four 7" reels or one 15" (380mm) reel processed in under 10 seconds
- Supports maximum 17" (430mm) reel or tray with moisture barrier bag
- Permanently updated AI deep learning algorithm with free updates
- Automatic barcode scanning and simultaneous counting with label printing upon reel removal
- No manual mode switching required - automatically prints labels for single reel counting
- Work order number functionality with comprehensive counting record query and statistics
Working Principle
Equipment Parameters
| X-ray Source | |
|---|---|
| Type | Integrated, microfocus |
| Max Tube Voltage | 80kV |
| Max Tube Current | 700μA |
| Focal Spot Size | 30μm |
| Flat Panel Detector | |
| Type | Super definition digital FPD |
| Effective Area | 430mm × 430mm |
| Pixel Size | 139μm |
| Resolution | 3072 × 3072 |
| Reel/Tray Counting | |
| Max Size | 17" (430mm) |
| Max Thickness | 88mm |
| Min Parts Size | 01005 |
| Speed | 7-10 seconds |
| Accuracy | 01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
| Equipment Specifications | |
| Dimensions | 1000mm (L) × 1300mm (W) × 1820mm (H) |
| Weight | 580kg |
| Power Supply | AC110-220V 50/60HZ |
| Max Power | 800W |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Displayer | 24" HDMI LCD |
Additional Functions
| Auto Code Scanning | Barcode and QR code |
| Label Printing | Prints corresponding label when user takes out a reel |
| Counting Record | Inquiry by time range, work order number |
| Management System Connection | MES, ERP, WMS etc. |
| Mode Switching | No need to switch single/multi reel mode |
| Work Order Number | Support work order number recording |
Safety Features
| Radiation Leakage | No leakage, international standard: ≤1μSv/h |
| Back Door Safety Interlock | X-ray tube powers off immediately when back door opens |
| Anti-pinch Protection | Safety light curtain covers entire drawer, stops immediately upon obstruction |
| Emergency Stop | Front-mounted emergency stop button for immediate power cutoff |
Speed and Accuracy Performance
| Reel Size | Parts Size | Quantity | Accuracy | Speed |
|---|---|---|---|---|
| 7" (180mm) | 01005 | 40000 | 99.98% | 9-10s |
| 7" (180mm) | 0201 | 20000 | 99.99% | 8-9s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 7-8s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 7-8s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 7-8s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 7-8s |
Artificial Intelligence Deep Learning Algorithm
Our counting software utilizes a powerful artificial intelligence deep learning algorithm that automatically identifies components without requiring manual algorithm binding. The AI system learns from counted component data including:
- Aspect ratio analysis
- Corner angle measurements for each component
- Slope analysis between components from inside to outside
- Image deformation tracking from inner to outer components
Cloud Database Integration
Every Wellman X-ray counter connects to our secure cloud database, automatically uploading machine data and images while receiving the latest database updates. Our engineering team continuously optimizes algorithms based on collected data, providing regular cloud database enhancements for all customers.
Sample Images
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
SHENZHEN WEIMING PHOTOELECTRIC CO.,LTD.
Location
5F,B3, Anda ElectronicsIndustrial Factory, HepingCommunity, Fuhai Street, BaoanDistrict, Shenzhen
Contact Person
Jeff Chan