Automatic Scanning & Intelligent X-ray Reel Counter with 99.99% Counting Accuracy
Product Overview
The XC-O1 Automatic X-ray Reel Counter delivers exceptional counting accuracy through advanced scanning technology and AI-powered algorithms, making it ideal for high-volume electronic component manufacturing environments.
Key Advantages
- 80kV closed type X-ray tube with extended lifetime and maintenance-free operation
- 17" Super definition digital flat panel detector (FPD)
- Ultrafast counting: four 7" reels or one 15" (380mm) reel in less than 10 seconds
- Supports maximum 17" (430mm) reel or tray with moisture barrier bag
- Permanently updated AI deep learning algorithm with free updates
- Seamless integration with MES, ERP, WMS, and other management systems
- Automatic code scanning and simultaneous counting with label printing
- No mode switching required between single/multi reel operations
- Work order number functionality with comprehensive counting record query & statistics
Working Principle
![Diagram showing working principle of X-RAY XCO1 component counter]()
Technical Specifications
X-ray Source
| Type | Integrated, microfocus |
| Max tube voltage | 80kV |
| Max tube current | 700μA |
| Focal spot size | 30μm |
Flat Panel Detector
| Type | Super definition digital FPD |
| Effective area | 430mm × 430mm |
| Pixel size | 139μm |
| Resolution | 3072 × 3072 |
Reel/Tray Counting
| Max size | 17" (430mm) |
| Max thickness | 88mm |
| Min parts size | 01005 |
| Speed | 7-10 seconds |
| Accuracy | 01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
Equipment Specifications
| Dimensions | 1000mm (L) × 1300mm (W) × 1820mm (H) |
| Weight | 580kg |
| Power supply | AC110-220V 50/60HZ |
| Max power | 800W |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Displayer | 24" HDMI LCD |
Additional Functions
| Auto code scanning | Barcode and QR code |
| Label printing | Prints corresponding label when user takes out a reel |
| Counting record | Inquiry by time range, work order number |
| Management system connection | MES, ERP, WMS etc. |
| Mode switching | No need to switch single/multi reel mode |
| Work order no. | Support work order number recording |
Safety Features
| Radiation leakage | No leakage, international standard: ≤1μSv/h |
| Back door safety interlock | X-ray tube powers off immediately when back door opens |
| Anti-pinch | Safety light curtain covers entire drawer, stops immediately when obstruction detected |
| Emergency stop | Located at front operation position for immediate power cutoff |
Speed and Accuracy Performance
| Reel size |
Parts size |
Quantity |
Accuracy |
Speed |
| 7" (180mm) |
01005 |
40000 |
99.98% |
9-10s |
| 7" (180mm) |
0201 |
20000 |
99.99% |
8-9s |
| 7" (180mm) |
0402 |
10000 |
99.99% |
7-8s |
| 7" (180mm) |
0603 |
5000 |
99.99% |
7-8s |
| 10" (254mm) |
1206 |
5000 |
99.99% |
7-8s |
| 15" (380mm) |
1206 |
10000 |
99.99% |
7-8s |
Artificial Intelligence Deep Learning Algorithm
Our counting software utilizes a powerful artificial intelligence deep learning algorithm that automatically identifies components and applies appropriate algorithms without manual binding. The AI learns from counted component data including:
- Aspect ratio analysis
- Angle measurement of each component corner
- Slope analysis between components from inside to outside
- Deformation tracking of component images throughout the reel
As counting operations increase, the system becomes progressively more accurate. The algorithm easily adapts to similar components or larger trays, ensuring consistent performance across varying requirements.
![Visualization of AI deep learning algorithm process]()
Cloud Database Integration
Every Wellman X-ray counter connects to our cloud database, automatically uploading machine data and images while downloading the latest database updates. Our engineering team continuously optimizes algorithms based on collected data, providing regular cloud database updates for all customers.
![Diagram of cloud database system architecture]()
This continuous improvement cycle ensures counting accuracy approaches 100% over time while expanding component type coverage. When encountering new components, the system can instantly access stored data from our database, delivering higher efficiency, accuracy, and broader coverage.
