X Ray Reel Counter SMT Industry AI Deep Learning 99.99% Accuracy
Microfocus X-Ray Reel Counter XC-01 with 17" Super Definition FPD supporting MES/ERP/WMS integration for industrial automation.
- 80kV closed X-ray tube: Prolonged service life with maintenance-free operation
- 17" super definition digital FPD: Delivers high-resolution imaging for precise component counting
- Ultrafast counting speed: Processes four 7" reels or one 15" (380mm) reel in less than 10 seconds
- Automated operations: Integrates simultaneous code scanning, counting and label printing capabilities
- Smart mode operation: Eliminates the need to switch between single and multi-reel modes
- Advanced tracking capability: Work order number function plus counting record query and statistics
- Large load capacity: Accommodates reels/trays up to 17" (430mm), including moisture barrier bag-equipped ones
- AI deep learning algorithm: Provides free continuous updates and compatibility with MES ERP WMS systems
| Type | Integrated, microfocus |
|---|---|
| Max tube voltage | 80kV |
| Max tube current | 700μA |
| Focal spot size | 30μm |
| Type | Super definition digital FPD |
|---|---|
| Effective area | 430mm * 430mm |
| Pixel size | 139μm |
| Resolution | 3072 * 3072 |
| Max size | 17" (430mm) |
|---|---|
| Max thickness | 88mm |
| Min parts size | 01005 |
| Speed | 7-10s |
| Accuracy | 01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
| Dimensions | 1000mm (L) * 1300mm (W) * 1820mm (H) |
|---|---|
| Weight | 580kg |
| Power supply | AC110-220V 50/60HZ |
| Max power | 800W |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Displayer | 24" HDMI LCD |
| Radiation leakage | No leakage, international standard: ≤1μSv/h |
|---|---|
| Back door safety interlock | Automatic X-ray power off when door opens |
| Anti-pinch protection | Safety light curtain covers entire drawer |
| Emergency stop | Front-mounted emergency power off button |
| Reel Size | Parts Size | Quantity | Accuracy | Speed |
|---|---|---|---|---|
| 7" (180mm) | 01005 | 40000 | 99.98% | 9-10s |
| 7" (180mm) | 0201 | 20000 | 99.99% | 8-9s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 7-8s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 7-8s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 7-8s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 7-8s |
Our counting software utilizes powerful artificial intelligence that automatically identifies components without manual algorithm binding. The system learns from counted component data including:
- Image deformation tracking
- Component corner angle measurement
- Aspect ratio analysis
- Slope analysis between components
As the system processes an increasing number of components, counting accuracy continues to improve, and the technology can easily adapt to similar components or larger trays.
Every X-ray counter connects to our cloud database for:
- Automatic data and image uploads
- Continuous algorithm optimization by engineers
- Regular database updates for all customers
The system's counting accuracy approaches 100% over time, with expanding component type coverage. When encountering new components, the system leverages existing database knowledge for immediate high-efficiency processing.
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