Electronic Component X Ray Counter SMT Production MES ERP Integration
The Wellman Microfocus X Ray Component Counter XC-01 comes equipped with a 17" Super Definition Flat Panel Detector (FPD), delivers 99.98% counting accuracy, and is engineered for seamless integration with MES ERP and WMS systems.
- 80kV closed X-ray tube: Extended lifespan and maintenance-free performance
- Large-capacity compatibility: Supports reels/trays up to 17" (430mm), compatible with moisture barrier bags
- Blazing-fast counting speed: Processes four 7" reels or one 15" (380mm) reel in less than 10 seconds
- Intelligent mode operation: Eliminates the need for single/multi-reel mode switching
- Smart mode operation: No need to switch between single and multi-reel modes
- Advanced tracking: Work order number function with counting record query & statistics
- AI deep learning algorithm: Free continuous updates, compatible with MES, ERP, and WMS systems
- Automatic operations: Enables simultaneous code scanning, counting, and label printing
- 17" Super definition digital FPD: High-resolution imaging for precise component counting
| Type | Integrated, microfocus |
| Max tube voltage | 80kV |
| Max tube current | 700μA |
| Focal spot size | 30μm |
| Type | Super definition digital FPD |
| Effective area | 430mm * 430mm |
| Pixel size | 139μm |
| Resolution | 3072 * 3072 |
| Max size | 17" (430mm) |
| Max thickness | 88mm |
| Min parts size | 01005 |
| Speed | 7-10s |
| Accuracy | 01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
| Dimensions | 1000mm (L) * 1300mm (W) * 1820mm (H) |
| Weight | 580kg |
| Power supply | AC110-220V 50/60HZ |
| Max power | 800W |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Displayer | 24" HDMI LCD |
| Radiation leakage | No leakage, international standard: ≤1μSv/h |
| Back door safety interlock | Automatic X-ray power off when door opens |
| Anti-pinch protection | Safety light curtain covers entire drawer |
| Emergency stop | Front-mounted emergency power off button |
| Reel Size | Parts Size | Quantity | Accuracy | Speed |
|---|---|---|---|---|
| 7" (180mm) | 01005 | 40000 | 99.98% | 9-10s |
| 7" (180mm) | 0201 | 20000 | 99.99% | 8-9s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 7-8s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 7-8s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 7-8s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 7-8s |
Our counting software utilizes powerful artificial intelligence that automatically identifies components without manual algorithm binding. The system learns from counted component data including:
- Image deformation tracking
- Slope analysis between components
- Component corner angle measurement
- Aspect ratio analysis
Counting accuracy keeps advancing as the system processes more components, with the technology easily adapting to similar components or larger trays.
Every X-ray counter connects to our cloud database for:
- Regular database updates for all customers
- Automatic data and image uploads
- Continuous algorithm optimization by engineers
Over time, the system's counting accuracy draws closer to 100% while its component type coverage continues to expand; when new components are encountered, the system utilizes existing database knowledge for immediate high-efficiency processing.
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