X-ray Parts Counter with AI deep learning and 99.99 accuracy
Price:
Negotiable
MOQ:
1
Delivery Time:
7 work days
Brand:
WELLMAN
Product Description
X-ray Parts Counter with AI Deep Learning Technology
Key Advantages
- 80kV closed-type X-ray tube for extended lifetime and maintenance-free operation
- 17" super definition digital flat panel detector (FPD)
- Ultrafast counting: four 7" reels or one 15" (380mm) reel processed in under 10 seconds
- Supports maximum 17" (430mm) reel or tray with moisture barrier bag
- Permanently updated AI algorithm with free updates, compatible with MES, ERP, WMS, and other management systems
- Automatic barcode scanning and counting with simultaneous label printing
- Automatic single/multi-reel mode detection with instant label printing
- Work order number functionality with comprehensive counting record query and statistics
Equipment Specifications
Core Performance Parameters
- Counting Capacity: Maximum 17-inch (430mm) reel/tray, minimum component size 01005, counting speed 7-10 seconds per reel
- Counting Accuracy: ≥99.98% for 01005 components, ≥99.99% for 0201 and above
- Core Configuration: 80kV microfocus X-ray source (30μm focal spot), 17-inch ultra-definition FPD detector
Compatibility Parameters
- Reel Thickness: Maximum 88mm, supports counting with moisture barrier bags
- System Integration: Compatible with MES/ERP/WMS and other management systems, automatic data synchronization
- Barcode Recognition: Supports automatic scanning of barcodes and QR codes
Hardware & Safety Parameters
- Equipment Dimensions: 1000mm (L) × 1300mm (W) × 1820mm (H), weight 580kg
- Power Requirements: AC110-220V 50/60HZ, maximum power 800W
- Safety Guarantees: Radiation leakage ≤1μSv/h (international standard), back door safety interlock + anti-pinch light curtain + emergency stop button
Performance Metrics
| Reel Size | Parts Size | Quantity | Accuracy | Speed |
|---|---|---|---|---|
| 7" (180mm) | 01005 | 40000 | 99.98% | 9-10s |
| 7" (180mm) | 0201 | 20000 | 99.99% | 8-9s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 7-8s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 7-8s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 7-8s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 7-8s |
AI Deep Learning Algorithm
Our counting software utilizes a powerful artificial intelligence deep learning algorithm that automatically identifies components and applies appropriate algorithms without manual binding. The system learns from counted component data including:
- Aspect ratio analysis
- Corner angle measurements
- Component slope gradients from inside to outside
- Image deformation patterns from center to periphery
Cloud Database Integration
Every Wellman X-ray counter connects to our secure cloud database. Machine data and images are automatically uploaded to the cloud, while the system downloads the latest database updates. Our engineering team continuously optimizes algorithms based on collected data and regularly updates the database with performance enhancements for all customers.
Working Principle
Sample Images
Similar Products
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
SHENZHEN WEIMING PHOTOELECTRIC CO.,LTD.
Location
5F,B3, Anda ElectronicsIndustrial Factory, HepingCommunity, Fuhai Street, BaoanDistrict, Shenzhen
Contact Person
Jeff Chan