Microfocus X-Ray Parts Counter XC-01
Key Advantages
80kV Closed X-ray Tube - Longer lifetime, maintenance-free operation
17" Digital Flat Panel Detector - Super definition imaging
Ultrafast Counting - Four 7" reels or one 15" reel in under 10 seconds
Large Capacity - Supports up to 17" (430mm) reels or trays with moisture barrier bags
AI Deep Learning - Free algorithm updates with MES, ERP, WMS integration
Automated Operation - Simultaneous code scanning and counting with label printing
Speed and Accuracy Performance
| Reel Size |
Parts Size |
Quantity |
Accuracy |
Speed |
| 7" (180mm) |
01005 |
40000 |
99.98% |
9-10s |
| 7" (180mm) |
0201 |
20000 |
99.99% |
8-9s |
| 7" (180mm) |
0402 |
10000 |
99.99% |
7-8s |
| 7" (180mm) |
0603 |
5000 |
99.99% |
7-8s |
| 10" (254mm) |
1206 |
5000 |
99.99% |
7-8s |
| 15" (380mm) |
1206 |
10000 |
99.99% |
7-8s |
Performance improves with ongoing algorithm updates for increased speed and accuracy.
Technical Specifications
X-ray Source
| Type |
Integrated, microfocus |
| Max Tube Voltage |
80kV |
| Max Tube Current |
700μA |
| Focal Spot Size |
30μm |
Flat Panel Detector
| Type |
Super definition digital FPD |
| Effective Area |
430mm * 430mm |
| Pixel Size |
139μm |
| Resolution |
3072 * 3072 |
Reel/Tray Counting
| Max Size |
17" (430mm) |
| Max Thickness |
88mm |
| Min Parts Size |
01005 |
| Speed |
7-10s |
| Accuracy |
01005≥99.98%, 0201 & above≥99.99% |
Equipment
| Dimensions |
1000mm (L) * 1300mm (W) * 1820mm (H) |
| Weight |
580kg |
| Power Supply |
AC110-220V 50/60HZ |
| Max Power |
800W |
| Industrial PC |
I7 CPU, 16G RAM, 256G SSD + 4T HDD |
| Displayer |
24" HDMI LCD |
Additional Functions
| Auto Code Scanning |
Barcode and QR code |
| Label Printing |
Automatic printing when reel is removed |
| Counting Record |
Inquiry by time range and work order number |
| Management System |
MES, ERP, WMS integration |
| Mode Switching |
Automatic single/multi reel mode detection |
| Work Order Number |
Support for work order number recording |
Safety Features
| Radiation Leakage |
No leakage, international standard: ≤1μSv/h |
| Back Door Safety Interlock |
Automatic X-ray power off when door opened |
| Anti-pinch |
Safety light curtain with immediate stop function |
| Emergency Stop |
Front-mounted emergency stop button |
Working Principle
![X-ray counter working principle diagram showing component detection process]()
AI Deep Learning Technology
Our counting software utilizes advanced artificial intelligence deep learning algorithms that automatically identify components and apply appropriate analysis without manual binding. The system learns from component data including:
- Aspect ratio analysis
- Component corner angle detection
- Slope analysis between components from inside to outside
- Image deformation tracking from inner to outer components
As counting operations increase, the algorithm becomes progressively more accurate. The system easily handles similar components or larger trays with enhanced precision over time.
![AI deep learning algorithm visualization for component recognition]()
Cloud Database Integration
Every Wellman X-ray counter connects to our cloud database system. Machine data and images are uploaded to the cloud, with automatic download of the latest database updates. Our engineers continuously optimize algorithms based on collected data and regularly update the database.
Over time, counting accuracy approaches 100% with expanding component type coverage. When encountering new components, the system can directly access stored database data, delivering higher efficiency, accuracy, and broader coverage.
![Cloud database integration and data synchronization diagram]()
