X-Ray Counter Featuring 80kV Closed Type X-Ray Tube and 17-Inch Digital Flat Panel Detector
Microfocus X-Ray Parts Counter XC-01
Key Advantages
- 80kV closed type X-ray tube for longer lifetime and maintenance-free operation
- 17" Super definition digital flat panel detector (FPD)
- Ultrafast counting: four 7" reels or one 15" (380mm) reel in less than 10 seconds
- Supports maximum 17" (430mm) reel or tray with moisture barrier bag
- Permanently updated AI deep learning algorithm with free updates
- Integration with MES, ERP, WMS, and other management systems
- Automatic code scanning and counting with label printing functionality
- No need to switch between single/multi reel modes
- Work order number function with counting record query and statistics
Speed and Accuracy Performance
Performance improves with ongoing algorithm updates
| Reel Size |
Parts Size |
Quantity |
Accuracy |
Speed |
| 7" (180mm) |
01005 |
40000 |
99.98% |
9-10s |
| 7" (180mm) |
0201 |
20000 |
99.99% |
8-9s |
| 7" (180mm) |
0402 |
10000 |
99.99% |
7-8s |
| 7" (180mm) |
0603 |
5000 |
99.99% |
7-8s |
| 10" (254mm) |
1206 |
5000 |
99.99% |
7-8s |
| 15" (380mm) |
1206 |
10000 |
99.99% |
7-8s |
Equipment Specifications
X-ray Source
| Type |
Integrated, microfocus |
| Max Tube Voltage |
80kV |
| Max Tube Current |
700μA |
| Focal Spot Size |
30μm |
Flat Panel Detector
| Type |
Super definition digital FPD |
| Effective Area |
430mm × 430mm |
| Pixel Size |
139μm |
| Resolution |
3072 × 3072 |
Reel/Tray Counting
| Max Size |
17" (430mm) |
| Max Thickness |
88mm |
| Min Parts Size |
01005 |
| Speed |
7-10s |
| Accuracy |
01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
Equipment
| Dimensions |
1000mm (L) × 1300mm (W) × 1820mm (H) |
| Weight |
580kg |
| Power Supply |
AC110-220V 50/60HZ |
| Max Power |
800W |
| Industrial PC |
I7 CPU, 16G RAM, 256G SSD + 4T HDD |
| Displayer |
24" HDMI LCD |
Additional Functions
| Auto Code Scanning |
Barcode and QR code |
| Label Printing |
Automatic printing when user takes out a reel |
| Counting Record |
Inquiry by time range and work order number |
| Management System Connection |
MES, ERP, WMS, etc. |
| Mode Switching |
No need to switch single/multi reel mode |
| Work Order No. |
Support work order number recording |
Safety Features
| Radiation Leakage |
No leakage, international standard: ≤1μSv/h |
| Back Door Safety Interlock |
X-ray tube powers off immediately when back door opens |
| Anti-pinch |
Safety light curtain stops drawer immediately upon obstruction |
| Emergency Stop |
Front-mounted emergency stop button |
Working Principle
![Diagram illustrating the working principle of the X-ray counter system]()
Artificial Intelligence Deep Learning Algorithm
Our counting software utilizes a powerful artificial intelligence deep learning algorithm that automatically identifies components and applies appropriate algorithms without manual binding. The system learns from counted component data including:
- Aspect ratio analysis
- Corner angle measurements
- Slope analysis between components from inside to outside
- Component image deformation patterns from inside to outside
As counting operations increase, accuracy improves continuously. The system easily handles similar components or larger trays with enhanced precision over time.
![Visualization of AI deep learning algorithm processing component data]()
Cloud Database Integration
Every Wellman X-ray counter connects to our cloud database. Machine data and images are uploaded to the cloud, with automatic downloading of the latest database updates. Our engineers optimize algorithms based on collected data and regularly update the database for all customers.
![Cloud database architecture and data flow diagram]()
Over time, counting accuracy approaches 100% with expanding component type coverage. When encountering new components, our software can directly access stored data from the cloud database, delivering higher efficiency, accuracy, and coverage.
