X-ray Parts Counter with 99.99% Accuracy for 17-inch Reels and AI Deep Learning Algorithm
Price:
Negotiable
MOQ:
1
Delivery Time:
7 work days
Brand:
WELLMAN
Product Description
Working Principle
X-ray tube emits radiation through reels on the table; flat panel detector captures raw images, which are processed and counted by the IPC host. The device is fitted with radiation-shielding housing and a 24" LCD display.
Equipment Advantages
- Closed microfocus type X-ray tube with extended lifetime
- Supports maximum 17" (430mm) reel or 4 small reels simultaneously
- Free AI deep learning algorithm updates
- Integration with MES/ERP/WMS and other management systems
- Automatic code scanning with matching label printing when removing reels
- No need to switch between single/multi reel modes
- User-friendly operation with only 2 hours training required
Equipment Parameters
X-ray Source
| Type | Closed, microfocus |
| Max tube voltage | 80kV |
| Max tube current | 700μA |
| Focal spot size | 30μm |
Flat Panel Detector
| Type | Super definition digital FPD |
| Effective area | 430mm × 430mm |
| Pixel size | 139μm |
| Resolution | 3072 × 3072 |
Reel/Tray Counting
| Max size | 17" (430mm) |
| Max thickness | 88mm |
| Min parts size | 01005 |
| Speed | 7-10s |
| Accuracy | 01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
Equipment Specifications
| Dimensions | 1000mm (L) × 1300mm (W) × 1820mm (H) |
| Weight | 580kg |
| Power supply | AC110-220V 50/60HZ |
| Max power | 800W |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Display | 24" HDMI LCD |
Additional Functions
| Auto code scanning | Barcode and QR code |
| Label printing | Print corresponding label when removing reels |
| Counting record | Inquiry by time range, work order number |
| Management system connection | MES, ERP, WMS etc. |
| Mode switching | No need to switch single/multi reel mode |
| Work order no. | Support work order number recording |
Safety Features
| Radiation leakage | No leakage, international standard: ≤1μSv/h |
| Back door safety interlock | X-ray tube powers off immediately when back door opens |
| Anti-pinch | Drawer stops immediately when obstruction detected |
| Emergency stop | Front-mounted emergency stop button for immediate power off |
Detailed Description of Main Advantages
Artificial Intelligence Deep Learning Algorithm
The algorithm continuously learns from counted component data, including:
- Aspect ratio analysis
- Component corner angle measurement
- Slope analysis between components from inside to outside
- Deformation analysis of component images throughout the reel
Speed and Accuracy Performance
Counting time and accuracy improve with continuous algorithm updates:
| Reel size | Parts size | Quantity | Accuracy | Speed |
|---|---|---|---|---|
| 7" (180mm) | 01005 | 40000 | 99.98% | 9-10s |
| 7" (180mm) | 0201 | 20000 | 99.99% | 8-9s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 7-8s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 7-8s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 7-8s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 7-8s |
Sample Images
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
SHENZHEN WEIMING PHOTOELECTRIC CO.,LTD.
Location
5F,B3, Anda ElectronicsIndustrial Factory, HepingCommunity, Fuhai Street, BaoanDistrict, Shenzhen
Contact Person
Jeff Chan