X-ray Reel Counter with 99.99% Counting Accuracy and Supporting 17" Reel
Key Advantages
- 80kV closed X-ray tube: the longest lifespan, maintenance-free
- 17" ultra-high definition digital flat panel detector
- Ultra-fast counting: <10s for 4×7" reels or 1×15" reel
- Free lifelong AI deep learning algorithm updates
- Compatible with MES/ERP/WMS systems
- Auto code scanning, counting and label printing
- No single/multi-reel mode switching
Working Principle
![Diagram illustrating the working principle of X-RAY XCO1 component counter showing X-ray source, detector, and component analysis process]()
Equipment Specifications
X-ray Source
| Type |
closed, microfocus |
| Max Tube Voltage |
80kV |
| Max Tube Current |
700μA |
| Focal Spot Size |
30μm |
Flat Panel Detector
| Type |
Super definition digital FPD |
| Effective Area |
430mm * 430mm |
| Pixel Size |
139μm |
| Resolution |
3072 * 3072 |
Reel/Tray Counting
| Max Size |
17" (430mm) |
| Max Thickness |
88mm |
| Min Parts Size |
01005 |
| Speed |
7-10 seconds |
| Accuracy |
01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
Equipment
| Dimensions |
1000mm (L) * 1300mm (W) * 1820mm (H) |
| Weight |
580kg |
| Power Supply |
AC110-220V 50/60HZ |
| Max Power |
800W |
| Industrial PC |
I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Displayer |
24" HDMI LCD |
Additional Functions
| Auto Code Scanning |
Barcode and QR code |
| Label Printing |
Prints corresponding label when user takes out a reel |
| Counting Record |
Inquiry by time range, work order number |
| Management System Connection |
MES, ERP, WMS etc. |
| Mode Switching |
No need to switch single/multi reel mode |
| Work Order No. |
Support work order number recording |
Safety Features
| Radiation Leakage |
No leakage |
| Back Door Safety Interlock |
X-ray tube powers off immediately when back door opens |
| Anti-pinch |
Safety light curtain covers entire drawer, stops immediately when obstruction detected |
| Emergency Stop |
Located at front operation position, press to power off |
Artificial Intelligence Deep Learning Algorithm
Our counting software utilizes a powerful artificial intelligence deep learning algorithm that automatically identifies components and applies appropriate algorithms without manual binding. The AI learns from counted component data including:
- Aspect ratio analysis
- Angle measurement of each component corner
- Slope calculation between components from inside to outside
- Deformation analysis of component images from inside to outside
As component counting increases, results become progressively more accurate. The system easily handles similar components or larger trays with enhanced precision over time.
![Visualization of AI deep learning algorithm process showing component recognition and data analysis workflow]()
Cloud Database Integration
Every Wellman X-ray counter connects to our cloud database, automatically uploading machine data and images while downloading the latest database updates. Our engineers continuously optimize algorithms based on collected data, providing regular cloud database updates for all customers.
![Diagram of cloud database system architecture showing data flow between machines and central cloud server]()
Over time, counting accuracy approaches 100% with expanding component type coverage. When counting new components, if data exists in our database, the software directly accesses it, delivering higher efficiency, accuracy, and coverage.
Speed and Accuracy Performance
Current counting performance for different reels and components is as follows, with continuous algorithm updates boosting speed and accuracy further:
