Industrial Grade X-Ray Inspection Equipment for SMD Component Counting and Statistics Management
Product Overview
Advanced X-ray inspection system designed for automated SMD component counting and comprehensive statistics management with integrated AI technology.
Key Advantages
- Advanced X-ray Technology: 80kV (optional) closed type X-ray tube with extended lifetime
- Ultrafast Counting Speed: Counts four 7" reels or one 15" (380mm) reel in less than 10 seconds
- Large Capacity Handling: Supports maximum 17" (430mm) reel or tray with moisture barrier bag
- Automated Workflow: Simultaneously scans codes and counts components, automatically printing labels
- AI Integration & Connectivity: Permanently updated AI algorithm with MES, ERP, WMS and other management systems
Speed and Accuracy Performance
| Reel Size |
Parts Size |
Quantity |
Accuracy |
Speed |
| 7" (180mm) |
01005 |
40000 |
99.98% |
9-10s |
| 7" (180mm) |
0201 |
20000 |
99.99% |
8-9s |
| 7" (180mm) |
0402 |
10000 |
99.99% |
7-8s |
| 7" (180mm) |
0603 |
5000 |
99.99% |
7-8s |
| 10" (254mm) |
1206 |
5000 |
99.99% |
7-8s |
| 15" (380mm) |
1206 |
10000 |
99.99% |
7-8s |
Working Principle
![X-ray component counter working principle diagram showing internal components and scanning process]()
Equipment Specifications
X-ray Source
| Type |
Integrated, microfocus |
| Max Tube Voltage |
80kV (optional) |
| Max Tube Current |
700μA |
| Focal Spot Size |
30μm |
Flat Panel Detector
| Type |
Super definition digital FPD |
| Effective Area |
430mm * 430mm |
| Pixel Size |
139μm |
| Resolution |
3072 * 3072 |
Reel Counting
| Max Size |
17" (430mm) |
| Max Thickness |
88mm |
| Min Parts Size |
01005 |
| Speed |
7-10s |
| Accuracy |
01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
Equipment
| Dimensions |
1000mm (L) * 1300mm (W) * 1820mm (H) |
| Weight |
580kg |
| Power Supply |
AC110-220V 50/60HZ |
| Max Power |
800W |
| Industrial PC |
I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Display |
24" HDMI LCD |
Safety Features
| Radiation Leakage |
No leakage |
| Back Door Safety Interlock |
X-ray tube powers off immediately when back door opens; prevents X-ray activation when open |
| Anti-pinch |
Safety light curtain covers entire drawer; stops immediately when obstruction detected |
| Emergency Stop |
Front-mounted emergency stop button for immediate power cutoff |
Cloud Database Integration
Each machine connects to a dedicated cloud database. Counting data and images are uploaded automatically; the latest algorithm and component library are downloaded in real time. Engineers optimize algorithms based on global user data and push regular updates, steadily improving accuracy and component coverage toward 100%.
![Cloud database integration diagram showing data flow between machines and cloud servers]()
AI Deep Learning Algorithm
Our counting software uses a powerful artificial intelligence deep learning algorithm. No need to bind components to algorithm, we use AI to automatically identify components and automatically apply algorithm.
The algorithm learns from counted component data including:
- Aspect ratio
- The angle of each corner of the component
- Slope between components from inside to outside
- Deformation of component images from the inside to the outside
![AI deep learning algorithm visualization showing component analysis and pattern recognition]()
