AI Driven X Ray Reel Counter Features Component Counting Efficiency and Inventory Management
Price:
Negotiable
MOQ:
1
Delivery Time:
7 work days
Brand:
WELLMAN
Product Description
X-ray Parts Counter with AI Deep Learning Technology
Key Advantages
- 80kV closed-type X-ray tube for extended lifetime and maintenance-free operation
- 17" super definition digital flat panel detector (FPD)
- Ultrafast counting: four 7" reels or one 15" (380mm) reel processed in under 10 seconds
- Supports maximum 17" (430mm) reel or tray with moisture barrier bag
- Permanently updated AI algorithm with free updates
- compatible with MES, ERP, WMS, and other management systems
- Automatic barcode scanning and counting with simultaneous label printing
- Automatic single/multi-reel mode detection with instant label printing
Equipment Specifications
X‑ray Source
- Type: Integrated microfocus
- Max tube voltage: 80kV
- Max tube current: 700μA
- Focal spot size: 30μm
Flat‑panel Detector
- Type: Ultra‑high‑definition digital FPD
- Effective area: 430mm × 430mm
- Pixel size: 139μm
- Resolution: 3072 × 3072
Counting Specifications
- Max size: 17‑inch (430mm)
- Max thickness: 88mm
- Min component size: 01005
- Speed: 7–10 seconds
- Accuracy: 01005 ≥99.98%; 0201 & above ≥99.99%
Mechanical & Electrical
- Dimensions: 1000mm (L) × 1300mm (W) × 1820mm (H)
- Weight: 580kg
- Power: AC110–220V, 50/60Hz
- Max power: 800W
- Industrial PC: I7 CPU, 16GB RAM, 256GB SSD + 4TB HDD
- Display: 24‑inch HDMI LCD
Functions & Safety
- Auto scanning: Barcode & QR code
- Label printing: Automatic printing after reel removal
- Record query: By time range, work order number
- System integration: MES, ERP, WMS, etc.
- Mode: No single/multi‑reel switching needed
- Work order: Supported
- Radiation: Leakage ≤1μSv/h (international standard)
- Safety interlock: X‑ray cuts out immediately if rear door opens
- Anti‑pinch: Safety light curtain; drawer stops on obstruction
- Emergency stop: Front‑panel E‑stop button
Accurancy and Speed
| Reel Size | Parts Size | Quantity | Accuracy | Speed |
|---|---|---|---|---|
| 7" (180mm) | 01005 | 40000 | 99.98% | 9-10s |
| 7" (180mm) | 0201 | 20000 | 99.99% | 8-9s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 7-8s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 7-8s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 7-8s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 7-8s |
AI Deep Learning Algorithm
Our counting software utilizes a powerful artificial intelligence deep learning algorithm that automatically identifies components and applies appropriate algorithms without manual binding. The system learns from counted component data including:
1.Aspect ratio analysis
2.Corner angle measurements
3.Component slope gradients from inside to outside
4.Image deformation patterns from center to periphery
As counting operations increase, the algorithm continuously improves accuracy. This enables reliable handling of similar components and larger trays with enhanced precision over time.
Cloud Database Integration
Every Wellman X-ray counter connects to our secure cloud database. Machine data and images are automatically uploaded to the cloud, while the system downloads the latest database updates.
Our engineering team continuously optimizes algorithms based on collected data and regularly updates the database with performance enhancements for all customers.
Working Principle
Sample Images
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
SHENZHEN WEIMING PHOTOELECTRIC CO.,LTD.
Location
5F,B3, Anda ElectronicsIndustrial Factory, HepingCommunity, Fuhai Street, BaoanDistrict, Shenzhen
Contact Person
Jeff Chan