AI Driven X-ray reel counter for smd components with high speed and precision

Price Negotiable

Price: Negotiable

MOQ: 1

Delivery Time: 7 work days

Brand: WELLMAN

Product Description

AI Driven X-ray Reel Counter for SMD Components with High Speed and Precision

Working Principle

Key Advantages

80kV closed type X-ray tube for the longest lifetime (over 10000 hours)
17" Super definition digital flat panel detector (FPD)
Counting four 7" reels or one 15" reel in 7-10 seconds
Permanently and free updated AI deep learning algorithm
Integration with MES, ERP, WMS, and other management systems
Simultaneous automatic code scanning and label printing
No need to switch single/multi reel counting mode
Easy to operation, only need 2 hours training

Equipment Specifications

X-ray Source
Type	Integrated, microfocus
Max tube voltage	80kV
Max tube current	700μA
Focal spot size	30μm
Flat Panel Detector
Type	Super definition digital FPD
Effective area	430mm*430mm
Pixel size	139μm
Resolution	3072*3072
Reel Counting
Max size	17" (430mm)
Max thickness	88mm
Min parts size	01005
Speed	7-10s
Accuracy	01005 ≥ 99.98%, 0201 & above ≥ 99.99%
Equipment
Dimensions	1000mm (L) * 1300mm (W) * 1820mm (H)
Weight	580kg
Power supply	AC110-220V 50/60HZ
Max power	800W
Industrial PC	I7 CPU, 16G RAM, 256G SSD+4T HDD
Displayer	24" HDMI LCD
Other Functions
Auto code scanning	Barcode and QR code
Label printing	Print the corresponding label when user takes out a reel
Counting record	Inquiry by time range, work order number
Management system connection	MES, ERP, WMS etc.
Mode switching	No need to switch single/multi reel mode
Work order no.	Support work order number recording
Safety
Radiation leakage	No leakage, international standard: ≤1μSv/h
Back door safety interlock	Once users open the back door, X-ray tube will power off immediately. When the back door is open, users can't turn on the X-ray
Anti-pinch	Safety light curtain covers the whole drawer, the drawer will stop immediately when something enters
Emergency stop	In front of the operation position, press to power off

Speed & Accuracy Performance

Reel Size	Parts Size	Quantity	Accuracy	Speed
7" (180mm)	01005	40000	99.98%	9-10s
7" (180mm)	0201	20000	99.99%	8-9s
7" (180mm)	0402	10000	99.99%	7-8s
7" (180mm)	0603	5000	99.99%	7-8s
10" (254mm)	1206	5000	99.99%	7-8s
15" (380mm)	1206	10000	99.99%	7-8s

AI Deep Learning Algorithm

As counting operations increase, the system becomes progressively more accurate. The algorithm efficiently handles similar components and larger trays with improved performance over time.

Cloud Database Integration

This continuous improvement process ensures counting accuracy approaches 100% over time, with expanding component type coverage. When encountering new components, the system can directly access stored data for enhanced efficiency, accuracy, and coverage.