Boost production accuracy with IL-1000 X-Ray Parts Counter
Price:
Negotiable
MOQ:
1
Delivery Time:
7 work days
Brand:
WELLMAN
Product Description
Boost Production Accuracy with IL-1000 X-Ray Parts Counter
The IL-1000 is an in-line fully automatic X-ray parts counter designed for precision component counting in industrial manufacturing environments.
Hardware Specifications
| X-ray Source | ||
|---|---|---|
| Type | Microfocus | |
| Max Tube Voltage | 80kV | |
| Max Tube Current | 700μA | |
| Focal Spot Size | 30μm | |
| Flat Panel Detector | |
|---|---|
| Type | Super definition digital FPD |
| Effective Area | 430mm × 430mm |
| Pixel Size | 139μm |
| Resolution | 3072 × 3072 |
| Reel/Tray Counting Capabilities | |
|---|---|
| Max Size | Auto mode 15" (380mm), Manual mode 17" (430mm) |
| Max Thickness | Auto mode 50mm, Manual mode 80mm |
| Min Parts Size | 01005 |
| Speed | 12-15s |
| Accuracy | 01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
| Media Type | Reel materials, tray materials with moisture-proof bag |
| Equipment Specifications | |
|---|---|
| Dimensions | 2700mm (L) × 1400mm (W) × 1900mm (H) |
| Weight | 3000kg |
| Power Supply | AC110-220V 50/60HZ |
| Max Power | 4800W |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD + 4T HDD |
| Displayer | 24" HDMI LCD |
| Management System Connection | MES, ERP, etc. |
Workflow Process
- Loading: After the reel vehicle is pushed in, the manipulator automatically loads, supporting 7 to 15 inches of reel
- Max Loading Quantity: 200 reels (7" with 8mm thickness)
- Barcode Scanning: Can scan barcode, QR code
- Reel Transfer: Automatic belt transfer
- Labelling: Automatically print and paste labels after counting, and upload data automatically
- Unloading: The manipulator automatically puts into the reel vehicle
Safety Features
- Radiation Leakage: No leakage, international standard: ≤1μSv/h
- Back Door Safety Interlock: Once users open the back door, X-ray tube will power off immediately. When the back door is open, users can't turn on the X-ray
- Emergency Stop: In front of the operation position, press to power off
Speed and Accuracy Performance
| Reel Size | Parts Size | Quantity | Accuracy | Speed |
|---|---|---|---|---|
| 7" (180mm) | 01005 | 40000 | 99.98% | 14-15s |
| 7" (180mm) | 0201 | 10000 | 99.99% | 13-15s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 13-15s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 12-15s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 12-15s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 12-15s |
Performance continues to improve with regular algorithm updates for faster and more accurate counting.
Working Principle
Key Advantages
- 80kV X-ray tube with longer lifetime and maintenance-free operation
- Super definition 17" digital flat panel detector (FPD)
- Ultrafast counting with top speed of only 12 seconds per reel
- Supports maximum 17" (430mm) reel or tray with moisture barrier bags
- Permanently updated AI deep learning algorithm for free, with support for MES, ERP, WMS, and other management systems
- Manual mode support for special cases including small quantity reels, overweight & oversize reels, and packaged reels
- AGV docking support for fully automated unmanned counting processes
- Work order number functionality and counting record query & statistics
Artificial Intelligence Deep Learning Algorithm
Our counting software utilizes a powerful artificial intelligence deep learning algorithm that automatically identifies components without manual algorithm binding. The AI system learns from counted component data including:
- Aspect ratio analysis
- Corner angle measurements for each component
- Slope analysis between components from inside to outside
- Component image deformation tracking from inside to outside
As counting operations increase, the algorithm becomes progressively more accurate. The system easily handles similar components or larger trays with enhanced precision over time.
Cloud Database Integration
Every Wellman X-ray counter connects to our cloud database. Machine data and images upload to the cloud, while the system automatically downloads the latest database updates. Our engineers optimize algorithms based on collected data and regularly update the database for all customers.
Over time, counting accuracy approaches 100% with expanding component type coverage. When counting new components, our software accesses stored database data for higher efficiency, accuracy, and coverage.
Sample Images
Similar Products
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
SHENZHEN WEIMING PHOTOELECTRIC CO.,LTD.
Location
5F,B3, Anda ElectronicsIndustrial Factory, HepingCommunity, Fuhai Street, BaoanDistrict, Shenzhen
Contact Person
Jeff Chan