IL-1000 X-Ray Counter – Smart Industrial Parts Counting
Price:
Negotiable
MOQ:
1
Delivery Time:
7 work days
Brand:
WELLMAN
Product Description
IL-1000 X-Ray Counter – Smart Industrial Parts Counting
In-line full automatic X-ray parts counter IL-1000 designed for precision industrial component counting with advanced AI technology.
Working Principle
Hardware Specifications
| Component | Parameter | Specification |
|---|---|---|
| X-ray Source | Type | Microfocus |
| Max Tube Voltage | 80kV | |
| Max Tube Current | 700μA | |
| Focal Spot Size | 30μm | |
| Flat Panel Detector | Type | Super definition digital FPD |
| Effective Area | 430mm × 430mm | |
| Pixel Size | 139μm | |
| Reel/Tray Counting | Max Size | Auto mode 15" (380mm), manual mode 17" (430mm) |
| Max Thickness | Auto mode 50mm, Manual mode 80mm | |
| Min Parts Size | 01005 | |
| Speed | 12-15s | |
| Accuracy | 01005 ≥ 99.98%, 0201 & above ≥ 99.99% | |
| Equipment | Dimensions | 2700mm (L) × 1400mm (W) × 1900mm (H) |
| Weight | 3000kg | |
| Power Supply | AC110-220V 50/60HZ | |
| Max Power | 4800W | |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD + 4T HDD | |
| Displayer | 24" HDMI LCD |
Workflow & Automation
| Loading | Automatic manipulator loading, supporting 7 to 15 inches of reel |
| Max Loading Quantity | 200 reels (7" with 8mm thickness) |
| Barcode Scanning | Can scan barcode, QR code |
| Reel Transfer | Automatic belt transfer |
| Labelling | Automatically print and paste labels after counting, upload data automatically |
| Unloading | Automatic manipulator placement into reel vehicle |
Safety Features
| Radiation Leakage | No leakage, international standard: ≤1μSv/h |
| Back Door Safety Interlock | Automatic X-ray tube power off when door opens |
| Emergency Stop | Front operation position emergency power off button |
Speed and Accuracy Performance
| Reel Size | Parts Size | Quantity | Accuracy | Speed |
|---|---|---|---|---|
| 7" (180mm) | 01005 | 40000 | 99.98% | 14-15s |
| 7" (180mm) | 0201 | 10000 | 99.99% | 13-15s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 13-15s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 12-15s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 12-15s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 12-15s |
Key Advantages
- 80kV X-ray tube with extended lifetime and maintenance-free operation
- Super definition 17" digital flat panel detector (FPD)
- Ultrafast counting with top speed of only 12 seconds per reel
- Support for maximum 17" (430mm) reel or tray with moisture barrier bags
- Permanently updated AI deep learning algorithm with free updates
- Integration with MES, ERP, WMS, and other management systems
- Manual mode support for special cases and oversized reels
- AGV docking capability for fully automated unmanned operation
- Work order number function with counting record query and statistics
Artificial Intelligence Deep Learning Algorithm
Our counting software utilizes powerful artificial intelligence deep learning algorithms that automatically identify components without manual binding. The AI system learns from counted component data including:
- Aspect ratio analysis
- Component corner angle measurement
- Slope analysis between components from inside to outside
- Image deformation tracking from interior to exterior
As counting operations increase, the algorithm becomes progressively more accurate. The system easily handles similar components and larger trays with enhanced precision over time.
Cloud Database Integration
Every Wellman X-ray counter connects to our secure cloud database. Machine data and images are automatically uploaded to the cloud, while the system downloads the latest database updates. Our engineering team continuously optimizes algorithms based on collected data and regularly updates the database for all customers.
Over time, counting accuracy approaches 100% with expanding component type coverage. When encountering new components, our software instantly accesses stored database data, delivering higher efficiency, accuracy, and broader coverage for users.
Sample Images
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
SHENZHEN WEIMING PHOTOELECTRIC CO.,LTD.
Location
5F,B3, Anda ElectronicsIndustrial Factory, HepingCommunity, Fuhai Street, BaoanDistrict, Shenzhen
Contact Person
Jeff Chan