Precision X-Ray Counting for Industrial Parts – IL-1000
Price:
Negotiable
MOQ:
1
Delivery Time:
7 work days
Brand:
WELLMAN
Product Description
Precision X-Ray Counting for Industrial Parts – IL-1000
The IL-1000 is an in-line fully automatic X-ray parts counter designed for high-volume industrial component counting with exceptional accuracy and speed.
Working Principle
Technical Specifications
X-ray Source
Type
Microfocus
Max Tube Voltage
80kV
Max Tube Current
700μA
Focal Spot Size
30μm
Flat Panel Detector
Type
Super definition digital FPD
Effective Area
430mm × 430mm
Pixel Size
139μm
Resolution
3072 × 3072
Counting Capabilities
Max Size (Auto)
15" (380mm)
Max Size (Manual)
17" (430mm)
Max Thickness (Auto)
50mm
Max Thickness (Manual)
80mm
Min Parts Size
01005
Speed
12-15s
Accuracy (01005)
≥99.98%
Accuracy (0201 & above)
≥99.99%
Equipment Specifications
Dimensions
2700mm (L) × 1400mm (W) × 1900mm (H)
Weight
3000kg
Power Supply
AC110-220V 50/60HZ
Max Power
4800W
Industrial PC
I7 CPU, 16G RAM, 256G SSD+4T HDD
Displayer
24" HDMI LCD
Workflow Automation
Loading
Automatic manipulator loading for 7-15 inch reels
Max Loading Quantity
200 reels (7" with 8mm thickness)
Barcode Scanning
Supports barcode and QR code scanning
Reel Transfer
Automatic belt transfer system
Labelling
Automatic print and paste labels with data upload
Unloading
Automatic manipulator unloading to reel vehicle
Safety Features
Radiation Leakage
No leakage, meets international standard: ≤1μSv/h
Back Door Safety Interlock
Automatic X-ray tube power off when door opens
Emergency Stop
Front operation position emergency power off
Performance Metrics
| Reel Size | Parts Size | Quantity | Accuracy | Speed |
|---|---|---|---|---|
| 7" (180mm) | 01005 | 40000 | 99.98% | 14-15s |
| 7" (180mm) | 0201 | 10000 | 99.99% | 13-15s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 13-15s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 12-15s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 12-15s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 12-15s |
Key Advantages
- 80kV X-ray tube with extended lifetime and maintenance-free operation
- Super definition 17" digital flat panel detector (FPD)
- Ultrafast counting with top speed of only 12 seconds per reel
- Supports maximum 17" (430mm) reels or trays with moisture barrier bags
- Permanently updated AI deep learning algorithm with free updates
- Integration with MES, ERP, WMS, and other management systems
- Manual mode support for special cases and oversized reels
- AGV docking capability for fully automated unmanned operation
- Work order number function with counting record query and statistics
Artificial Intelligence Deep Learning Algorithm
Our counting software utilizes a powerful artificial intelligence deep learning algorithm that automatically identifies components and applies appropriate algorithms without manual binding. The AI system learns from counted component data including:
- Aspect ratio analysis
- Corner angle measurements
- Slope analysis between components from inside to outside
- Component image deformation analysis
As counting operations increase, the algorithm becomes progressively more accurate. The system easily handles similar components or larger trays with enhanced precision over time.
Cloud Database Integration
Every Wellman X-ray counter connects to our cloud database, automatically uploading machine data and images while downloading the latest database updates. Our engineers continuously optimize algorithms based on collected data and regularly update customer systems.
Over time, counting accuracy approaches 100% with expanding component type coverage. When encountering new components, the system can directly access stored database data, delivering higher efficiency, accuracy, and coverage for users.
Sample Images
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
SHENZHEN WEIMING PHOTOELECTRIC CO.,LTD.
Location
5F,B3, Anda ElectronicsIndustrial Factory, HepingCommunity, Fuhai Street, BaoanDistrict, Shenzhen
Contact Person
Jeff Chan