AI powered X-ray counter identifies various components automatically with clear image
Price:
Negotiable
MOQ:
1
Delivery Time:
7 work days
Brand:
WELLMAN
Product Description
AI-Powered X-ray Component Counter
Automatically identifies various electronic components with high-resolution imaging and advanced AI recognition technology.
Working Principle
Key Advantages
- 80kV closed type X-ray tube for longer lifetime and maintenance-free operation
- 17" Super definition digital flat panel detector (FPD)
- Four 7" reels or one 15" (380mm) reel in less than 10 seconds
- Supports maximum 17" (430mm) reel or tray
- Auto scans codes and counts simultaneously, printing labels
- No need to switch single/multi reel modes
- Work order number function with counting record query and statistics
- Permanently updated AI deep learning algorithm
- Supports MES, ERP, WMS and other systems
Equipment Specifications
X-ray Source
| Type | Closed, microfocus |
| Max Tube Voltage | 80kV |
| Max Tube Current | 700μA |
| Focal Spot Size | 30μm |
Flat Panel Detector
| Type | Super definition digital FPD |
| Effective Area | 430mm × 430mm |
| Resolution | 3072 × 3072 |
| Pixel Size | 139μm |
Reel Counting
| Speed | 7-10 seconds |
| Max Size | 17" (430mm) |
| Max Thickness | 88mm |
| Min Parts Size | 01005 |
| Accuracy | 99.99%(01005 ≥ 99.98%) |
Equipment
| Dimensions | 1000mm (L) × 1300mm (W) × 1820mm (H) |
| Weight | 500kg |
| Displayer | 24" HDMI LCD |
| Power Supply | AC110-220V 50/60HZ |
| Max Power | 800W |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD+4T HDD |
Additional Functions
| Auto Code Scanning | Barcode and QR code |
| Label Printing | Prints corresponding label when taking out a reel |
| Counting Record | Inquiry by time range, work order number |
| Management System Connection | MES, ERP, WMS etc. |
| Mode Switching | No need to switch single/multi reel mode |
| Work Order No. | Support |
Safety Features
| Radiation Leakage | No leakage |
| Back Door Safety Interlock | X-ray tube powers off immediately |
| Anti-pinch | Safety light curtain covers entire drawer, stops immediately when obstruction detected |
| Emergency Stop | Located at front operation position, press to power off |
Artificial Intelligence Deep Learning Algorithm
The AI learns from counted component data including:
- Aspect ratio analysis
- Angle measurement of each component corner
- Slope calculation between components from inside to outside
- Deformation analysis of component images from inside to outside
As component counting increases, results become progressively more accurate.
Cloud Database Integration
Every Wellman X-ray counter connects to our cloud database, automatically uploading machine data and images while downloading the latest database updates. Our engineers continuously optimize algorithms based on collected data, providing regular cloud database updates for all customers.
Over time, counting accuracy approaches 100% with expanding component type coverage. When counting new components, if data exists in our database, the software directly accesses it, delivering higher efficiency, accuracy, and coverage.
Speed and Accuracy Performance
| Reel Size | Parts Size | Quantity | Accuracy | Speed |
|---|---|---|---|---|
| 7" (180mm) | 01005 | 40000 | 99.98% | 9-10s |
| 7" (180mm) | 0201 | 20000 | 99.99% | 8-9s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 7-8s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 7-8s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 7-8s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 7-8s |
Sample Images
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
SHENZHEN WEIMING PHOTOELECTRIC CO.,LTD.
Location
5F,B3, Anda ElectronicsIndustrial Factory, HepingCommunity, Fuhai Street, BaoanDistrict, Shenzhen
Contact Person
Jeff Chan