Inline X-ray parts counter with ai algorithm and connected MES/ERP/WMS system
- Loading: Automatic manipulator loading after reel vehicle insertion, supporting 7 to 15 inch reels
- Max Loading Quantity: 200 reels (7" with 8mm thickness)
- Barcode Scanning: Comprehensive barcode and QR code scanning capabilities
- Reel Transfer: Automatic belt transfer system
- Labelling: Automatic printing and pasting of labels after counting with automatic data upload
- Unloading: Automatic manipulator placement into reel vehicle
80kV microfocus X-ray tube with long service life and maintenance-free operation
17-inch high-definition digital flat panel detector for clear imaging
12 seconds per reel at maximum speed
Supports 17-inch maximum reel/tray with moisture-proof bag compatibility
Free lifelong AI algorithm updates with MES/ERP/WMS compatibility
Manual/auto dual mode operation with AGV docking and unmanned operation support
Comprehensive work order management with counting data statistics and query capabilities
No leakage (international standard: ≤1μSv/h)
Immediate X-ray tube power cutoff when back door opens, prevents X-ray activation when door is open
Front operation position emergency stop button for immediate power cutoff
| Reel Size | Parts Size | Quantity | Accuracy | Speed |
|---|---|---|---|---|
| 7" (180mm) | 01005 | 40000 | 99.98% | 14-15s |
| 7" (180mm) | 0201 | 10000 | 99.99% | 13-15s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 13-15s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 12-15s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 12-15s |
Our counting software utilizes powerful artificial intelligence deep learning algorithms that automatically identify components without manual algorithm binding. The AI system learns from counted component data including:
- Aspect ratio analysis
- Corner angle measurements
- Slope analysis between components from inside to outside
- Component image deformation patterns from inside to outside
As counting operations increase, accuracy continuously improves. The system easily handles similar components or larger trays with enhanced precision over time.
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.