Automatic x ray counter works for 01005 ultra small components with high speed and accuracy
Price:
Negotiable
MOQ:
1
Delivery Time:
7 work days
Brand:
WELLMAN
Product Description
WELLMAN XC01 X-ray Reel Counter
Product Overview
Advanced X-ray counting equipment achieving 99.99% accuracy for various electronic components counting with high speed and stability for ultra-small components.
Working Principle
Key Advantages
- 80kV X-ray tube for longer lifetime and maintenance-free operation
- 17" Super definition digital flat panel detector (FPD)
- Counting speed: four 7" reels or one 15" (380mm) reel in less than 10s
- Supports maximum 17" (430mm) reel or tray with moisture barrier bag
- Permanently updated AI deep learning algorithm with free updates
- Integration with MES, ERP, WMS, and other management systems
- Automatic barcode scanning and label printing when take out the reel
- Automatic single/multi reel mode detection without manual switching
- Work order number function with counting record query and statistics
Technical Specifications
X-ray Source
| Type | Closed, microfocus |
| Focal Spot Size | 30μm |
| Max Tube Voltage | 80kV (optional) |
| Max Tube Current | 700μA |
Flat Panel Detector
| Type | Super definition digital FPD |
| Pixel Size | 139μm |
| Effective Area | 430mm * 430mm |
| Resolution | 3072 * 3072 |
Reel Counting Capabilities
| Max Thickness | 88mm |
| Min Parts Size | 01005 |
| Max Size | 17" (430mm) |
| Speed | 7-10 seconds |
Accuracy Performance
| 01005 Components | ≥ 99.98% |
| 0201 & Above Components | ≥ 99.99% |
Equipment Specifications
| Dimensions | 1000mm (L) * 1300mm (W) * 1820mm (H) |
| Weight | 580kg |
| Power Supply | AC110-220V 50/60HZ |
| Max Power | 800W |
Industrial PC
| Processor | I7 CPU |
| Memory | 16G RAM |
| Storage | 256G SSD + 4T HDD |
| Display | 24" HDMI LCD |
Additional Functions
- Automatic Barcode and QR Code Scanning
- Automatic Label Printing
- Counting Record Inquiry by Time Range and Work Order Number
- Management System Connection (MES, ERP, WMS, etc.)
- Automatic Single/Multi Reel Detection Mode Switching
- Work Order Number Recording Support
Safety Features
| Radiation Leakage | No leakage, international standard: ≤1μSv/h |
| Back Door Safety Interlock | X-ray cannot be turned on when back door is open |
| Anti-pinch Protection | Safety light curtain covers entire drawer, stops immediately when obstruction detected |
| Emergency Stop | Front-mounted emergency stop button for immediate power cutoff |
Cloud Database Integration
All Wellman X-ray counters connect to cloud database, automatically uploading data and images while downloading the latest updates. Our engineering team continuously optimizes algorithms using collected data and regularly updates the database for all customers.
AI Deep Learning Algorithm
Our counting software utilizes advanced AI deep learning algorithms for automatic component identification (no manual binding required) and continuously learns from component data including:
- Aspect ratio analysis
- Component corner angle detection
- Component image deformation analysis
- Slope analysis between components from inside to outside
Speed and Accuracy Performance
| Reel Size | Parts Size | Quantity | Accuracy | Speed |
|---|---|---|---|---|
| 7" (180mm) | 01005 | 40000 | 99.98% | 9-10s |
| 7" (180mm) | 0201 | 20000 | 99.99% | 8-9s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 7-8s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 7-8s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 7-8s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 7-8s |
Sample Images
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
SHENZHEN WEIMING PHOTOELECTRIC CO.,LTD.
Location
5F,B3, Anda ElectronicsIndustrial Factory, HepingCommunity, Fuhai Street, BaoanDistrict, Shenzhen
Contact Person
Jeff Chan