Advanced AI X ray counter fast counting for various SMD parts within 10 seconds
Advanced AI X‑ray counting equipment designed for rapid and accurate counting of various SMD parts with exceptional precision and efficiency.
The system utilizes advanced X-ray imaging technology combined with AI algorithms to provide fast and reliable component counting.
- 17" Super definition digital flat panel detector (FPD)
- Counting four 7" reels or one 15" reel in 7-10 seconds
- Closed type X-ray tube with long lifetime and maintenance-free operation
- Permanently updated AI deep learning algorithm with free updates
- Integration with MES, ERP, WMS, and other management systems
- Simultaneous automatic code scanning and label printing
- No need to switch single/multi reel counting mode
- Easy to operate with only 2 hours of training required
Type: Integrated, microfocus
Max Tube Voltage: 80kV
Max Tube Current: 700μA
Focal Spot Size: 30μm
Type: Super definition digital FPD
Effective Area: 430mm × 430mm
Pixel Size: 139μm
Resolution: 3072 × 3072
Max Size: 17" (430mm)
Max Thickness: 88mm
Min Parts Size: 01005
Speed: 7-10s
Accuracy: 01005 ≥ 99.98%, 0201 & above ≥ 99.99%
Dimensions: 1000mm (L) × 1300mm (W) × 1820mm (H)
Weight: 580kg
Power Supply: AC110-220V 50/60HZ
Max Power: 800W
Industrial PC: I7 CPU, 16G RAM, 256G SSD+4T HDD
Displayer: 24" HDMI LCD
| Function | Description |
|---|---|
| Auto Code Scanning | Barcode and QR code recognition |
| Label Printing | Automatic printing of corresponding labels when user takes out a reel |
| Counting Record | Inquiry by time range, work order number |
| Management System Connection | MES, ERP, WMS etc. |
| Mode Switching | No need to switch single/multi reel mode |
| Work Order No. | Support work order number recording |
| Feature | Specification |
|---|---|
| Radiation Leakage | No leakage, international standard: ≤1μSv/h |
| Back Door Safety Interlock | X-ray tube powers off immediately when back door is opened |
| Anti-pinch | Safety light curtain covers the whole drawer, stops immediately when obstruction detected |
| Emergency Stop | Located in front of operation position for immediate power off |
As counting operations increase, the system becomes progressively more accurate. The algorithm efficiently handles similar components and larger trays with improved performance over time.
This continuous improvement process ensures counting accuracy approaches 100% over time, with expanding component type coverage. When encountering new components, the system can directly access stored data for enhanced efficiency, accuracy, and coverage.
| Reel Size | Parts Size | Quantity | Accuracy | Speed |
|---|---|---|---|---|
| 7" (180mm) | 01005 | 40000 | 99.98% | 9-10s |
| 7" (180mm) | 0201 | 20000 | 99.99% | 8-9s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 7-8s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 7-8s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 7-8s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 7-8s |
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.