SMD X Ray component counter delivers 99.99% accuracy across 7 to 15 inch reels in just 10 seconds
Delivers 99.99% accuracy across 7 to 15 inch reels in just 10 seconds
The X-ray counter utilizes advanced imaging technology to accurately count SMD components on reels.
- Closed X-ray Source: 80kV closed type X-ray tube with extended lifetime, maintenance-free
- Ultrafast Speed: Counting four 7" reels or one 15" reel in less than 10 seconds
- Large Capacity: Supports maximum 17" (430mm) reel with moisture barrier bag
- Automated Workflow: Auto scans codes and counts components, printing corresponding labels
- AI & System Connectivity: Permanently updated AI algorithm with supports MES, ERP, WMS and other systems
| Type | Integrated, microfocus |
| Max Tube Voltage | 80kV |
| Max Tube Current | 700μA |
| Focal Spot Size | 30μm |
| Type | Super definition digital FPD |
| Effective Area | 430mm * 430mm |
| Pixel Size | 139μm |
| Resolution | 3072 * 3072 |
| Max Size | 17" (430mm) |
| Max Thickness | 88mm |
| Min Parts Size | 01005 |
| Speed | 7-10s |
| Accuracy | 0201 & above ≥ 99.99% (01005 ≥ 99.98%) |
| Dimensions | 1000mm (L) * 1300mm (W) * 1820mm (H) |
| Weight | 500kg |
| Power Supply | AC110-220V 50/60HZ |
| Max Power | 800W |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Display | 24" HDMI LCD |
| Auto Code Scanning | Barcode and QR code |
| Label Printing | Automatic printing when user takes out a reel |
| Counting Record | Inquiry by time range, work order number |
| Management System Connection | MES, ERP, WMS system etc. |
| Mode Switching | No need to switch single/multi reel mode |
| Work Order No. | Support work order number recording |
| Radiation Leakage | No leakage (international standard: ≤1μSv/h) |
| Back Door Safety Interlock | X-ray tube powers off immediately when back door opens; prevents X-ray activation when open |
| Anti-pinch | Safety light curtain covers entire drawer; stops immediately when obstruction detected |
| Emergency Stop | Front-mounted emergency stop button for immediate power cutoff |
Our counting software uses a powerful artificial intelligence deep learning algorithm. No need to bind components to algorithm, we use AI to automatically identify components and automatically apply algorithm.
The algorithm can learn the counted component data, such as:
- Aspect ratio
- The angle of each corner of the component
- Slope between components from inside to outside
- Deformation of component images from the inside to the outside, etc.
As counting volume increases, accuracy improves continuously, easily handling similar components and large trays.
| Reel Size | Parts Size | Quantity | Accuracy | Speed |
|---|---|---|---|---|
| 7" (180mm) | 01005 | 40000 | 99.98% | 9-10s |
| 7" (180mm) | 0201 | 20000 | 99.99% | 8-9s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 7-8s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 7-8s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 7-8s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 7-8s |
All Wellman X-ray counters are compatible with our cloud database system. Machine data and images automatically upload to the cloud, devices seamlessly retrieve the latest database updates.
Our engineers continuously refine algorithms based on collected data from all machines, regular algorithm updates pushed to the database for customer use.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.