AI Xray SMD Parts Counter Microfocus Xray Component Counting Machine
Working Principle
The Automatic SMD X-Ray Reel Counting Machine utilizes advanced AI technology to accurately count components on reels through non-destructive scanning.
![X-ray component counter working principle diagram showing internal components and scanning process]()
Key Advantages
- 80kV closed type X-ray tube with the longest lifetime (Various brands & models of X-ray tubes available)
- Counting four 7" reels or one 15" reel within 10 seconds
- Supports maximum 17" (430mm) reel or tray
- Simultaneously auto scans codes and counts components, printing labels
- Permanently updated AI deep learning algorithm
- Supports MES, ERP, WMS and other management systems
- Free on‑site / online training | Get started easily in one hour
![Multiple language switching interface]()
![Automatic label printing system]()
Technical Specifications
Flat Panel Detector
| Type |
Super definition digital FPD |
| Effective Area |
430mm × 430mm |
| Pixel Size |
139μm |
| Resolution |
3072 × 3072 |
X-ray Source
| Type |
Closed, microfocus |
| Max Tube Voltage |
80kV |
| Max Tube Current |
700μA |
| Focal Spot Size |
30μm |
Reel Counting
| Max Size |
17" (430mm) |
| Max Thickness |
88mm |
| Min Parts Size |
01005 |
| Speed |
7-10s |
| Accuracy |
99.99% |
Equipment
| Dimensions |
1000mm (L) × 1300mm (W) × 1820mm (H) |
| Weight |
520kg |
| Power Supply |
AC110-220V 50/60HZ |
| Max Power |
800W |
| Industrial PC |
I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Display |
24" HDMI LCD |
Safety Features
| Radiation Leakage |
No leakage |
| Back Door Safety Interlock |
X-ray tube powers off immediately when back door opens |
| Anti-pinch |
Safety light curtain covers entire drawer; stops immediately when obstruction detected |
| Emergency Stop |
Front-mounted emergency stop button for immediate power cutoff |
Counting Speed and Accuracy
| Reel Size |
Parts Size |
Quantity |
Accuracy |
Speed |
| 7" (180mm) |
01005 |
40000 |
99.98% |
9-10s |
| 7" (180mm) |
0201 |
20000 |
99.99% |
8-9s |
| 7" (180mm) |
0402 |
10000 |
99.99% |
7-8s |
| 7" (180mm) |
0603 |
5000 |
99.99% |
7-8s |
| 10" (254mm) |
1206 |
5000 |
99.99% |
7-8s |
| 15" (380mm) |
1206 |
10000 |
99.99% |
7-8s |
Cloud Integration & System Connectivity
All machines connect to a cloud database for data and image upload. The system automatically downloads the latest algorithm updates. Engineers optimize the algorithm using real-world data, continuously improving accuracy and component coverage. We offer connecting the system service on-site or remotely.
![Cloud database integration diagram showing data flow between machines and cloud servers]()
AI Deep Learning Technology
The counting system uses an advanced deep learning algorithm that automatically identifies components without manual binding. It learns component features including aspect ratio, corner angles, internal-external slope, and image deformation to improve accuracy with more usage. We offer permanent free update service.
![AI deep learning algorithm visualization showing component analysis and pattern recognition]()
Countable Components
Although the X-ray counter is very efficient and is not afraid of aluminum foil bags and moisture-proof bags, it is not omnipotent, and not all types of components can be counted. If the component meets the following two conditions at the same time, it can be counted: (1). Components do not overlap. (2). Component arrangement is regular.
![Examples of countable components showing proper arrangement and spacing]()
Frequently Asked Questions
Will you conduct radiation testing before shipment?
Every unit undergoes strict radiation leakage testing before delivery, and a formal radiation safety test report will be provided.
