X Ray SMD Reel Counter Ultra Fast Counting For SMT Electronic Factory
Price:
Negotiable
MOQ:
1
Delivery Time:
7 work days
Brand:
WELLMAN
Product Description
Microfocus X-Ray Reel Counter for SMT Electronics Factory
Wellman Microfocus X-Ray Parts Counter XC-01 with 30μm Focal Spot for SMD Industrial Counting
Key Advantages
- 80kV sealed X‑ray tube delivering extended service life with maintenance‑free performance
- 17‑inch super‑high‑definition digital flat panel detector (FPD) for high‑resolution image output
- Ultra‑fast counting capability: completes counting for four 7‑inch reels or one 15‑inch (380mm) reel within 10 seconds
- Wide compatibility: accommodates reels or trays up to 17‑inch (430mm), even with moisture‑barrier bags attached
- AI deep learning algorithm with lifetime free updates, compatible with MES ERP and WMS management systems
- All-in-one automatic workflow: synchronous barcode scanning and component counting plus auto label printing
- Intelligent reel identification eliminates manual switching between single and multi-reel modes
- Complete data tracking: work order number management with counting record search and statistical analysis
Technical Specifications
X-ray Source
| Type | Integrated, microfocus |
|---|---|
| Max tube voltage | 80kV |
| Max tube current | 700μA |
| Focal spot size | 30μm |
Flat Panel Detector
| Type | Super definition digital FPD |
|---|---|
| Effective area | 430mm * 430mm |
| Pixel size | 139μm |
| Resolution | 3072 * 3072 |
Reel/Tray Counting
| Max size | 17" (430mm) |
|---|---|
| Max thickness | 88mm |
| Min parts size | 01005 |
| Speed | 7-10s |
| Accuracy | 01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
Equipment
| Dimensions | 1000mm (L) * 1300mm (W) * 1820mm (H) |
|---|---|
| Weight | 580kg |
| Power supply | AC110-220V 50/60HZ |
| Max power | 800W |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Displayer | 24" HDMI LCD |
Safety Features
| Radiation leakage | No leakage, international standard: ≤1μSv/h |
|---|---|
| Back door safety interlock | Automatic X-ray power off when door opens |
| Anti-pinch protection | Safety light curtain covers entire drawer |
| Emergency stop | Front-mounted emergency power off button |
Performance Metrics
| Reel Size | Parts Size | Quantity | Accuracy | Speed |
|---|---|---|---|---|
| 7" (180mm) | 01005 | 40000 | 99.98% | 9-10s |
| 7" (180mm) | 0201 | 20000 | 99.99% | 8-9s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 7-8s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 7-8s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 7-8s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 7-8s |
AI Deep Learning Technology
Our counting software utilizes powerful artificial intelligence that automatically identifies components without manual algorithm binding. The system learns from counted component data including:
- Aspect ratio analysis
- Image deformation tracking
- Component corner angle measurement
- Slope analysis between components
Counting accuracy improves continuously as the system processes more components. The technology easily adapts to similar components or larger trays.
Working Principle
Cloud Database Integration
Every X-ray counter connects to our cloud database for:
- Automatic data and image uploads
- Continuous algorithm optimization by engineers
- Regular database updates for all customers
The system's counting accuracy approaches 100% over time, with expanding component type coverage. When encountering new components, the system leverages existing database knowledge for immediate high-efficiency processing.
Sample Images
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
SHENZHEN WEIMING PHOTOELECTRIC CO.,LTD.
Location
5F,B3, Anda ElectronicsIndustrial Factory, HepingCommunity, Fuhai Street, BaoanDistrict, Shenzhen
Contact Person
Jeff Chan