Poultry Compound Fertilizer Production Line Fertiliser Equipment 10T/H
Price:
Negotiable
MOQ:
1
Delivery Time:
30 work days
Product Description
10 Ton/Hour Continuous Powder Organic Fertilizer Production Line
Efficient, Environmental & Large-Scale Production Solution
Production Process Overview
Raw materials first enter the large-scale continuous aerobic fermentation system, undergoing three sequential stages: pre-heating (55-65℃), high-temperature decomposition (68-75℃), and cooling & maturation (≤45℃). This intelligent temperature-controlled process ensures full decomposition of organic matter, thorough harmless treatment (achieving ≥99.5% inactivation of harmful bacteria and parasite eggs), and efficient activation of nutrient components—laying a solid foundation for high-quality fertilizer production.
The decomposed materials (moisture content controlled at 30-35%) form dense agglomerates, which are then processed by a two-stage crushing system (primary jaw crusher for coarse crushing + secondary high-speed hammer crusher for fine crushing) to produce uniform fine powder with a particle size ≤8mm.
Subsequently, the crushed materials pass through a double-layer rotary vibrating screener (adjustable mesh size: 15-25 mesh) to efficiently separate impurities (e.g., stones, metal fragments, plastic residues) and oversized particles. This strict screening process guarantees that intermediate products meet the high-precision fineness requirements for finished fertilizers.
Qualified powder is conveyed via a closed pipe conveyor to an automatic quantitative packaging system (weighing range: 20-50kg/bag, weighing error ≤±0.1kg), which completes automatic weighing, filling, heat-sealing, coding, and finished product stacking in one continuous flow. The final product is a uniform, odorless, high-nutrient powder organic fertilizer.
Application Scope
This 10 T/H High-Capacity Powder Organic Fertilizer Production Line is specifically engineered for large-scale organic waste treatment and industrialized fertilizer production, catering to the core needs of multiple sectors:
- Large-Scale Livestock and Poultry Breeding Bases: Realizes resource utilization of manure from cattle, sheep, pigs, chickens, geese, etc., with a daily organic waste treatment capacity of 80-200 tons—solving environmental pressure while creating economic value.
- Industrial Organic Fertilizer Manufacturers: Supports mass production of commercial organic fertilizer, organic-inorganic compound fertilizer, and functional organic fertilizer, meeting market supply demands for high-quality fertilizer products.
- Agricultural Waste Centralized Treatment Centers: Processes crop straw, corn stalks, bagasse, distiller's grains, mushroom residues, vinasse, and other agricultural by-products into high-value organic fertilizer, promoting agricultural circular economy.
- Urban Environmental Protection and Waste Treatment Projects: Achieves harmless treatment and resource recycling of urban sludge, kitchen waste, food processing by-products, and municipal solid waste—aligning with national environmental protection and carbon reduction policies.
- Ecological Agriculture Industrial Parks: Provides self-produced high-quality organic fertilizer for large-scale green crop planting, realizing closed-loop development of "waste-to-fertilizer-to-crop" circular agriculture.
Product Highlights
- Ultra-High Capacity & Stable Continuous Operation: Custom-designed for 10 T/H stable continuous production (annual output: 60,000-80,000 tons), with the fermentation system, crushing equipment, and packaging line fully matched to large-scale production requirements. Supports 10-12 hours of uninterrupted operation per day.
- Efficient & Rapid Fermentation: Adopts intelligent aerobic fermentation with forced ventilation and precise temperature control, shortening the maturation cycle to 5-8 days. High-temperature decomposition effectively eliminates harmful substances, ensuring product safety and compliance.
- Uniform & High-Quality Finished Products: Equipped with a two-stage crushing + double-layer screening integrated process, the finished powder fineness is customizable within 15-80 mesh. The product features uniform particle size, no impurities, and stable nutrient content.
- Semi-Automatic & Energy-Saving Configuration: Integrates automatic feeding, closed conveying, intelligent screening, automatic packaging, and mechanical stacking. Reduces labor demand by 40% and operational costs by 25% compared to traditional production lines.
- Strong Raw Material Adaptability: Compatible with various organic wastes (livestock manure, crop straw, urban sludge, kitchen waste, etc.) with a moisture content of 50-75%. Exhibits strong anti-interference capability against raw material quality fluctuations.
- Environmental Protection & Compliance Assurance: Standardly configured with a full-set deodorization system (biological filter + activated carbon adsorption) and closed-loop conveying equipment. All emissions fully meet national environmental protection standard GB 18595-2019.
Technical Specifications
| Item | Specification |
|---|---|
| Model | High-Capacity Type (10T/H Standard) |
| Capacity | 10 T/H (Ton per Hour), continuous production mode |
| Layout Space | 800-1000㎡ (including fermentation zone, processing zone, packaging zone, and finished product storage zone) |
| Finished Powder Fineness | 15-80 mesh, customizable according to production needs |
| Operation Mode | Semi-automatic (key parameters adjustable via central control panel) |
| Motor Voltage | 22V/380V, Customizable |
| Fermentation Cycle | 5-8 days (varies by raw material type and moisture content) |
| Raw Material Moisture Requirement | 50-75% (optimal processing range) |
| Power Consumption | ≤150 kW/H (comprehensive power consumption under full load) |
| Labor Requirement | 5-8 operators per shift (10-12 hours/shift) |
| Finished Product Moisture | ≤12% (complies with GB/T 19524.1-2017 national standard) |
| Deodorization System | Biological filter + activated carbon adsorption (standard configuration; enhanced deodorization optional) |
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Company
Zhengzhou Huihang Machinery Equipment Co., Ltd.
Location
North of the intersection of Xuchang West Road and Danxia Road, Shangjie District, Zhengzhou, Henan Province
Contact Person
Daniel