Chengdu Xinwei Welding Technology Co., Ltd.
                                                                                                           
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23 Years
Since 2003
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Aluminium Meat Bandsaw Blade Butt Welding Machine 4.75kW 3.65kW

Price Negotiable
Price: $8,000-8,500 / set
MOQ: 1 set
Delivery Time: Negotiable
Brand: Xingweihan
Product Description
Item/Model
DN-40
DN-63
D(T)N-80
D(T)N-100
D(T)N-125
D(T)N-160
D(T)N-200
Rated power At 50%(KVA)
40
63
80
100
125
160
200
Rated primary power(V)
380
380
380
380
380
380
380
Secondary Voltage(V)
5.2
6.7
7.9
8.3
8.6
9.1
10.6
Rated frequency(HZ)
50/60
50/60
50/60
50/60
50/60
50/60
50/60
Max.Short Circuit Current(KA)
14
15
16
18
20
28
34
Max. weld power(KVA)
62
86
170
280
300
330
410
Throat(MM)
400
400
400
450
450
450
450
Max.Froce at electrodes(N)
6000
6000
10000
10000
10000
12000
12000
Working stroke(MM)
20
20
30
40
40
50
50
Cooling Water Consumpion 2.5bar(L/min)
6
6
8
8
8
10
10
Electrodes tip(MM)
Φ13*45
Φ13*45
Φ16*45
Φ16*45
Φ16*45
Φ20*45
Φ20*45
Arms(MM)
Φ50*150
Φ50*150
Φ80*220
Φ80*220
Φ80*220
Φ80*220
Φ80*220
Projection Clamping Plate(MM)
125*125
125*125
200*200
200*200
200*200
200*200
200*200
Max.Welding Capaciry A3 steel(MM)
2.5+2.5
3+3
4+4
4.5+4.5
5+5
5+5
6+6

 

 
Product Overview
 
Aluminium Butt Meat Saw Blade Welding Machine
The product employs advanced flash butt welding technology, achieving high-quality welding of saw blades through the coordinated operation of core components such as the mainframe, pneumatic transmission mechanism, secondary circuit, welding transformer, and welding controller. The user-friendly human-machine interface design facilitates rapid operator mastery of the equipment. The transparent protective cover effectively prevents spark splatter during the welding process, enhancing on-site operational safety. The equipment supports butt welding of saw blades with varying cross-sectional areas, accommodating multiple saw blade specifications to meet welding requirements across diverse industries.
 

 

1. Highly integrated functionality, reducing peripheral equipment investment: The equipment integrates core functional modules such as the host rack, pneumatic system, welding transformer, secondary circuit, welding controller, and water and gas system into one, without the need for additional external power cabinets, cooling devices, and other peripheral equipment, reducing initial investment and site occupation for users.
2. Semi automated design effectively reduces labor costs: By adopting a manual loading and unloading and automatic welding operation mode, one operator can complete the entire process of equipment operation without the need for dedicated welders, reducing reliance on highly skilled welding personnel and significantly reducing labor costs while ensuring welding quality.
3. Standardized design of vulnerable parts, convenient and efficient maintenance: electrodes, cylinder seals, filter cartridges and other vulnerable parts are all designed with standardization and universality, ensuring smooth procurement channels and easy replacement operations. Ordinary maintenance personnel can complete daily maintenance and vulnerable part replacement with simple training, minimizing equipment downtime.
4. Reasonable energy consumption control and controllable long-term operating costs: Low loss design of secondary circuits and optimized matching of transformers effectively reduce energy consumption during the welding process; The pneumatic system adopts energy-saving control logic to reduce compressed air waste; The comprehensive energy consumption has significant advantages over similar products, and long-term use can save considerable operating costs.
5. One machine for multiple uses, maximizing equipment utilization: One device can cover the welding needs of multiple industries and specifications of saw blades, such as slaughter, woodworking, and metal cutting. The width covers 6-80mm, the thickness covers 0.45-1.6mm, and supports irregular docking of different cross-sectional areas. With high equipment utilization and short investment return cycle, it is an ideal choice for saw blade manufacturing and maintenance enterprises.
 
Detail Images

Double-layer Cylinder

Provides graded clamping and forging force. Through a double-layer piston structure, a "light first, heavy later" pressure output is achieved - light pressure is used for rapid feed and positioning, while heavy pressure is used for strong forging at the welding terminal to ensure a dense weld seam and avoid impact damage to thin saw blades.

Human Computer Interaction Interface

Implement information exchange between devices and operators. Used for setting and modifying welding parameters, storing and calling multi specification saw blade formulas, real-time monitoring of equipment operation status, and displaying and prompting fault alarm information, making the operation more intuitive and convenient.

Copper Alloy Electrode

Made of high-quality chromium zirconium copper, it offers excellent conductivity and wear resistance. The internal cooling channel ensures efficient heat dissipation, delivering stable and reliable performance for both fixed and moving electrodes.

Waterway Components

All waterway components undergo surface treatment to prevent rusting, and waterway drainage is independently discharged to the water tank. Based on the outflow situation, blockages in the waterway can be observed and eliminated.
General Strctures
Scene images
Our factory can customize according to your requirments. More details, please contact!
Welding Test
Welding Workpiece
Slaughter Saw Blade Size: 16mm x 4 teeth/inch x 0.5mm thick
Metal Cutting Saw Blade Size: 27mm x 5/8 teeth/inch x 0.9mm thick
Woodworking Saw Blade Size: 35mm x 22mm x 1.1mm thick
Saw Blade Width: 6-80mm, saw blade thickness: 0.45-1.6mm
Similar Products
Wire/Rebar Butt Welding Machine
The butt welder consists of a main frame, a clamping mechanism, a forging mechanism, a secondary circuit, a welding transformer, a welding controller, and a water and gas circuit system. It is suitable for precise docking of steel wires and bars of different diameters. The equipment achieves coordinated action of compression and forging through rigid structure and intelligent control. Welding parameters can be accurately set and the process is automatically completed. It has the characteristics of stable welding quality, high production efficiency, and easy operation.
T-type Butt Welding Bachine
The T-type butt welding machine consists of core components such as the main frame, clamping mechanism, forging mechanism, secondary circuit, welding transformer, welding controller, and water and gas circuit system. It is mainly used for T-type butt welding of steel wires and bars of different diameters. Through precise clamping and forging control, stable welding output, and intelligent parameter adjustment, it achieves reliable welding with firm joints and beautiful shapes.

Get in Touch

Have questions about our products or want to discuss a custom order? Our team is ready to help you.

Company Chengdu Xinwei Welding Technology Co., Ltd.
Location No.538 Xingfu Road,Xindu,Chengdu,China
Contact Person Wang

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