It is an efficient specialized welding equipment, which innovatively features 7 synchronous welding units and can complete 7 welding points of the fuel tank workpiece at once. The equipment adopts a semi-automatic production mode of "manual feeding automatic welding manual pickup": the operator places the oil tank workpiece on the precise positioning fixture, and the equipment automatically starts to synchronously press down 7 welding points. Through the precise regulation of the intelligent control system, the pressure and current (parameters) of each welding point are ensured to be completely consistent. The welding time is controlled at 0.3-0.5 seconds/point, and the 7 welding points are completed synchronously, greatly improving production efficiency. After welding is completed, the operator can easily remove the finished product, and the equipment automatically resets and stands by. This design not only ensures high consistency of welding quality, but also through modular welding head design, the welding point position can be quickly adjusted to meet the production needs of different specifications of oil tanks.
New 50 KVA Semi-automatic Aluminum Metal Steel China Made Pneumatic Standing 3Mm Resistance Welder Oil Tank Welding Machine Fuel
Price:
$20,000-25,000 / set
MOQ:
1 set
Delivery Time:
Negotiable
Brand:
Xingweihan
Product Description
Product Description
50 Kva Aluminum Metal Steel China Made Pneumatic Standing 3Mm Resistance Welder Oil Tank Welding Machine for Fuel Filler Cap
The semi-automatic projection welding machine designed specifically for fuel tank production lines simplifies the operation process: manual placement of workpieces → automatic positioning and clamping by the equipment → precise convex welding → manual picking of parts. Configure intelligent welding parameter memory function, which can store 50 sets of welding schemes for different specifications of products, without the need for re debugging when switching. The large tonnage gas-liquid pressurization system ensures constant welding pressure, coupled with water-cooled electrode design, and can work continuously and stably for more than 8 hours. Specially optimized ergonomic design makes it more convenient for operators to pick up and place workpieces, and a single person can complete the entire welding process, significantly improving production efficiency.
Technical Parameters
Items \ Models | DN(B)-100 | DN(B)-160 | DN(B)-200 | DN(B)-250 |
Rated power (KVA) | 100 | 160 | 200 | 250 |
Power input(V) | 3φAC 380V | 3φAC 380V | 3φAC 380V | 3φAC 380V |
Max. short circuit current （KA） | 30 | 35 | 40 | 45 |
Duty cycle（%） | 50 | 50 | 50 | 50 |
Max. force（N） | 6000 | 6000 | 10000 | 15000 |
Electrode length（ MM） | 450 | 450 | 450 | 500 |
Working stroke（ MM） | 80 | 80 | 80 | 80 |
Cooling consumption（L/min） | 20 | 20 | 20 | 20 |
Max. welding capacity（MM） | 3.0+3.0 | 4.0+4.0 | 5.0+5.0 | 6.0+6.0 |
Main Features
1.The body is designed for impact resistance, earthquake resistance, and high rigidity, and is finely processed by machinery to meet the installation and load strength of each component. Multiple reinforcing ribs have been welded inside the rack to ensure the rigidity of the equipment during use and minimize slight deformation during the welding process, ensuring the stability of welding and the safety of manual use.
2.The upper electrode is pressurized by a gas-liquid booster cylinder, and the electrode pressure is adjustable. The gas-liquid booster cylinder can achieve high output of the hydraulic cylinder using general air pressure without the need for a hydraulic unit.
3.The welding machine is equipped with a dedicated gas storage tank, which is beneficial for reducing welding pressure fluctuations and ensuring stable welding force.
4.The equipment is equipped with air pressure, water pressure switches, and alarms. It can effectively prevent water or gas shortage welding, thereby protecting the safety of equipment use.
5.The descent and ascent speed of the pressure head can be adjusted arbitrarily, which alleviates the pressure impact on the workpiece and reduces noise.
6.Electrode pressurization, smooth and fast, aluminum alloy cylinder barrel, low damping sealing ring, light friction ring combination cylinder, equipped with a pilot high flow electromagnetic directional valve, with faster response speed and extremely sensitive follow-up performance, achieving extremely high dot speed.
7.Insulation protection, safe and reliable. The secondary side circuit adopts a pressurized cylinder seat and upper arm insulation method, which facilitates direct installation and welding work on the lower seat without worrying about short circuits. It is simple and practical.
8.Welding power supply, energy-saving and efficient. The main welding circuit adopts a fully water-cooled resistance welding transformer and rectifier, with strong output power.
General Strctures
Detail Images
Welding Booster Cylinder
Characteristics: ① Fast speed and stable output. ② The device is simple, easy to adjust, and easy to maintain. ③ High output, capable of reaching the highest output of oil pressure. ④ Convenient access to power sources. ⑤ The movement noise is low. ⑥ There is no disturbance of temperature rise in the oil pressure system.
External Intermediate Frequency Controller
The external intermediate frequency controller of the refueling port convex welding machine is the core intelligent control system of the equipment. It adopts intermediate frequency inverter technology (1-4kHz) to achieve high-precision adjustment of welding energy. Through digital control of key parameters such as welding current, time, and pressure, it ensures stable and reliable welding quality of different materials of refueling port flanges
The Upper Electrode
The upper electrode is pressurized with an auxiliary cylinder, making stroke adjustment convenient and precise, allowing for continuous adjustment of the workpiece operation stroke.
Waterway Components
All waterway components have undergone surface treatment to prevent rusting, and any drainage from the waterway is independently discharged into the water tank. Based on the outflow situation, blockages in the waterway can be observed and eliminated.
Scene images
Our factory can customize according to your requirments. More details, please contact!
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14 Point Circular Fixed Fuel Tank Spot Welding Machine
It is an efficient automation equipment designed specifically for fuel tank welding. It innovatively adopts a circular array layout, with 14 high-precision welding heads evenly distributed on a 360 degree circumference. It can simultaneously weld 14 welding points of the fuel tank circumferential seam in one go. The equipment adopts a semi-automatic production mode of "manual feeding automatic welding manual pickup": the operator only needs to place the circular oil tank workpiece on the central positioning platform, and the equipment automatically starts 14 welding heads to work synchronously. Each welding point is equipped with an independently controlled servo pressure system and digital welding power supply to ensure the uniformity and consistency of the circumferential weld. The welding process adopts intelligent parameter control to monitor the pressure, current, and temperature of each welding point in real time, ensuring stable and reliable welding quality. After welding is completed, a buzzing prompt will sound, and the operator can easily remove the finished product.
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Get in Touch
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Company
Chengdu Xinwei Welding Technology Co., Ltd.
Location
No.538 Xingfu Road,Xindu,Chengdu,China
Contact Person
Wang