Customized tonnage tilting furnace for aluminum scrap melting
Product introduction
This natural gas hydraulic tilting furnace is a practical and reliable device dedicated to melting and holding aluminum and aluminum alloys. It integrates melting, slag removal, alloy blending and molten metal output into one set, perfectly matching various aluminum casting production lines. The sturdy steel shell and multi-layer refractory lining are elaborately manufactured to withstand harsh high-temperature working conditions and reduce maintenance frequency.
Matched with high-efficiency regenerative burners, the furnace makes full use of waste heat from flue gas. It features low fuel consumption, low NOx emission and high thermal efficiency, complying with international environmental standards. The flexible hydraulic tilting mechanism allows operators to adjust the tilting speed and angle freely according to casting demands, ensuring steady flow of molten aluminum and avoiding splashing. The flow control accuracy reaches ±2mm, which greatly stabilizes the follow-up casting quality.
All operating parameters are displayed and adjusted on the intuitive touch screen. The built-in multiple safety protection functions such as over-temperature warning and hydraulic failure protection effectively eliminate potential risks. The furnace door with fine sealing design minimizes heat loss during production. Capable of processing aluminum ingots and various recycled aluminum scraps, this tilting furnace boasts strong adaptability. It runs stably with high production efficiency and simple daily upkeep. We also provide customized services and overseas installation guidance, making it a cost-effective choice for aluminum smelting and casting projects worldwide.
Parameters
| Safe distance from the liquid level line to the furnace threshold |
100mm |
| Furnace door sill width |
500mm |
| Depth of the bath |
650mm |
| Scraping angle |
30° |
| Empty angle |
22 ° |
| Maximum inclining angle |
23 ° |
| Number of furnace doors |
1 piece |
| Furnace door opening size |
2500*1200mm |
| Thickness of stainless steel plate for mixer window |
20mm+ stud structure |
| Number of aluminum outlets |
1 piece |
FAQ
1.What are the requirements for the civil foundation of installing a smelting furnace in a new workshop?
The equipment needs to be poured with C30 concrete foundation with a thickness of ≥ 200mm, and pre embedded parts and pipeline channels should be reserved; Reserve maintenance space around the furnace body, and lay gas pipelines, power supply lines, circulating water and compressed air pipelines according to standards.
2.What are the parameter requirements for natural gas sources?
It is required that the calorific value of natural gas be ≥ 8400kcal/m ³, the supply pressure be stable at 0.08-0.1MPa, and the main pipeline adopt DN80 specification. It is recommended to install filters and pressure regulating valves at the front end of the pipeline to ensure stable supply of gas.
