Automatic Robotic Bag Emptying System for Powder, Resin and Granular Materials
The TOVOT Automatic Robotic Bag Emptying System is a fully automated solution developed for handling bags of powder and granular materials. By combining robotic bag loading, automatic bag opening, drum bag emptying, dust extraction, and intelligent PLC control, the system delivers stable and continuous material feeding with minimal operator involvement.
Designed for modern manufacturing plants, the system helps reduce manual handling, improve production efficiency, minimize dust emissions, and ensure reliable material transfer. It can be integrated with silos, mixers, pneumatic conveying systems, and other downstream equipment to create a complete automated material handling line.
Solutions
Why Choose an Automatic Robotic Bag Emptying System?
Automate bag handling, improve production efficiency, reduce labor costs, and create a cleaner and safer working environment for powder and granular material processing.
Comparison
Automatic Robotic Bag Emptying VS Traditional Manual Feeding
| Item | Automatic System | Manual Operation |
|---|---|---|
| Production Capacity | 200–400 Bags/Hour | 50–80 Bags/Hour |
| Operators Required | 1 Person | 3–5 People |
| Dust Generation | Low | High |
| Material Waste | Minimal | Higher |
| Production Stability | Continuous | Depends on Operators |
| Worker Safety | High | Manual Lifting Required |
Key Features
- Fully automatic robotic bag loading
- Intelligent vision positioning system
- Automatic drum bag opening and emptying
- Stable material discharge with low residue
- Dust-controlled working environment
- PLC and HMI touchscreen operation
- Custom robotic grippers for different bag types
- Easy integration with existing production lines
How It Works
The complete Automatic Robotic Bag Emptying System includes robotic loading, automatic bag opening, material conveying, and empty bag collection.
Operating Process
- The robot automatically picks up bags from the pallet.
- The vision system verifies the bag position before handling.
- Bags are transferred to the drum bag emptying station.
- The bag is opened automatically and the material is discharged into the hopper.
- Empty bags are separated and collected automatically.
- Materials are transferred to downstream equipment through screw or pneumatic conveying systems.
Specifications
| Item | Specification |
|---|---|
| Capacity | 200–400 Bags/Hour |
| Bag Weight | 10–75 kg |
| Suitable Materials | Powder & Granules |
| Bag Types | Woven, Kraft Paper, Plastic Bags |
| Robot | 6-Axis Industrial Robot |
| Emptying Method | Drum Bag Emptying |
| Control System | Siemen PLC + HMI |
| Dust Collection | Available |
| Construction Material | Carbon Steel / SUS304 |
| Voltage | 380V 50Hz (Customized Available) |
Typical Applications
The Automatic Robotic Bag Emptying System is widely used in:
- PVC Resin Powder
- Plastic Pellet Production
- Chemical Processing
- Food Ingredient Handling
- Animal Feed Plants
- Building Material Industry
- Battery Material Production
- Masterbatch Manufacturing
- Mineral Powder Processing
- Recycling Industry
Benefits
- Reduce manual labor by up to 80%
- Improve production consistency
- Lower material loss during emptying
- Minimize dust pollution
- Increase workplace safety
- Support continuous 24-hour production
- Easy maintenance and reliable operation
- Flexible design for different production layouts
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
