Automatic Layer By Layer Bag Emptying System 600Bags/Hour For Urea Granules

The TOVOT Automatic Layer-by-Layer Bag Emptying Machine is designed for automatic unloading of urea granules, fertilizer particles, and other granular materials packed in bags. The machine integrates automatic bag feeding, bag opening, material discharge, and empty bag collection, providing an efficient and reliable solution for fertilizer production and material handling plants.
The layer-by-layer bag opening design allows urea granules to be discharged smoothly with less material loss and reduced manual handling. The machine can be connected with conveying systems, weighing equipment, blending systems, and storage silos to achieve continuous automatic material feeding.

In fertilizer plants, manual bag opening and unloading requires workers to repeatedly lift, cut, and empty bags, which increases labor costs and may cause material leakage during operation.
The automatic bag emptying machine helps manufacturers to:

• Reduce manual unloading work
• Improve material feeding efficiency
• Reduce material loss during bag opening
• Provide stable and continuous operation
• Improve workplace cleanliness and safety

The machine is suitable for automatic unloading of:

• Urea Granules
• Compound Fertilizer Granules
• NPK Fertilizer
• Fertilizer Additives
• Chemical Granules
• Other Bulk Granular Materials

It is widely used in:

• Fertilizer Production Plants
• Chemical Processing Factories
• Agricultural Material Factories
• Fertilizer Blending Lines
• Automatic Packaging Lines

Urea granules are commonly supplied in 25kg or 50kg bags and require stable feeding during production and packaging.
The automatic bag emptying machine provides:

The automatic unloading process ensures a continuous supply of urea granules for mixing, packaging, or further processing.

The layer-by-layer opening structure helps discharge more material from each bag and reduces remaining granules.

The controlled unloading process reduces material scattering and improves the working environment.

The machine can be connected with:

• Belt Conveyor
• Screw Conveyor
• Storage Silo
• Weighing System
• Fertilizer Mixing System
• Automatic Packaging Machine

Manual unloading requires workers to cut and empty bags one by one. The automatic system can reach up to 600 bags/hour, providing stable material supply for fertilizer production.

The machine automatically completes bag positioning, opening, and unloading. One operator can monitor the equipment operation.

The layer-by-layer cutting method helps discharge urea granules completely and reduces material remaining inside bags.

The automatic unloading process reduces direct manual contact and helps reduce dust and material scattering.

The automatic urea granule bag emptying system includes a feeding conveyor, bag positioning unit, cutting system, discharge hopper, and empty bag collection unit.
The working process is:

1. Urea bags are transferred to the feeding area by conveyor.
2. The machine automatically detects and positions the bags.
3. The cutting system opens the bags layer by layer.
4. Urea granules flow into the hopper smoothly.
5. Materials are transferred to the next production process.
6. Empty bags are collected automatically.

Designed for urea granules and other granular chemical materials with stable flow characteristics.

• Maximum capacity up to 600 bags/hour
• Suitable for continuous fertilizer production

• Automatic bag feeding
• Automatic bag opening
• Automatic material discharge
• Automatic empty bag collection

The machine can be customized according to factory layout and connected with existing fertilizer production equipment.

Q: What materials can the automatic bag emptying machine handle?
A: The machine is suitable for urea granules, fertilizer particles, chemical granules, and other bulk materials packed in bags.
Q: What is the maximum capacity of the machine?
A: The machine can process up to 600 bags per hour, depending on bag size and material characteristics.
Q: Can the machine be used in fertilizer production lines?
A: Yes. It can be integrated with fertilizer mixing systems, conveying equipment, weighing systems, and automatic packaging lines.
Q: Does the machine reduce material waste?
A: Yes. The layer-by-layer opening method helps discharge urea granules more completely and reduces material remaining inside bags.
Q: Is the machine suitable for dusty materials?
A: Yes. A dust collection interface can be added according to customer requirements.