Custom Bulk Bag Unloader , Jumbo Bag Unloader For Powder / Granule Handling
Jumbo Bag Unloading Machine For Powder And Granule Handling Custom Bulk Bag Unloader
The TOVOT Jumbo Bag Unloading Machine is designed for the safe and efficient unloading of bulk bags containing powders, granules, flakes, and other free-flowing materials. The system combines bag lifting, unloading, dust control, and material discharge into one compact solution, helping manufacturers improve productivity while reducing manual handling.
The machine is suitable for industries such as plastics, chemicals, food, building materials, and new energy materials. Depending on the production process, it can be connected with screw conveyors, pneumatic conveying systems, storage silos, weighing equipment, or mixers.
Solutions
A Reliable Solution for Bulk Bag Unloading
Handling one-ton bulk bags manually is time-consuming and may create dust and material loss. The TOVOT Jumbo Bag Unloading Machine simplifies this process by providing stable lifting, controlled unloading, and continuous material feeding.
Each machine is designed according to the customer's material characteristics, bag dimensions, and factory layout.
Features
Stable Bag Lifting
The electric hoist lifts the jumbo bag safely into the unloading frame, reducing manual work and improving safety.
Efficient Material Discharge
After the bag outlet is opened, the material flows smoothly into the receiving hopper. Optional bag massage cylinders and vibrators help improve material flow for difficult materials.
Integrated Dust Collection
A pulse jet dust collector reduces dust during unloading and helps maintain a cleaner production environment.
Flexible Downstream Connection
The discharge hopper can be connected with screw conveyors, rotary valves, pneumatic conveying systems, or storage silos according to the production process.
Custom Engineering
The unloading height, hopper size, support frame, and electrical configuration can all be customized for different applications.
Working Process
Step 1 – Load the Bulk Bag
Use the electric hoist to lift the jumbo bag into the unloading frame.
Step 2 – Secure the Bag
The bag is fixed in position before opening to ensure safe unloading.
Step 3 – Material Discharge
Open the bag outlet and allow the material to discharge into the hopper. Vibrators or massage devices can be added if required.
Step 4 – Material Conveying
The discharged material is transferred to the next process through the selected conveying system.
Applications
The Jumbo Bag Unloading Machine is suitable for handling:
- PVC Resin Powder
- Calcium Carbonate
- Titanium Dioxide
- Plastic Pellets
- Masterbatch
- Chemical Powders
- Food Ingredients
- Flour
- Sugar
- Starch
- Cement
- Quartz Sand
- Fertilizer
- Battery Materials
Technical Specifications
| Item | Specification |
|---|---|
| Product Name | Jumbo Bag Unloading Machine |
| Bag Capacity | 500–2000 kg |
| Bag Size | Up to 1100 × 1100 × 1800 mm |
| Lifting Method | Electric Chain Hoist |
| Hoist Capacity | 2 Ton |
| Hopper Capacity | 600–1000 L |
| Machine Material | Carbon Steel / SUS304 Stainless Steel |
| Dust Collection | Pulse Jet Dust Collector |
| Filter Precision | 10 μm |
| Filter Area | 9 m² |
| Vibrator | Optional |
| Bag Massage Device | Optional |
| Rotary Valve | Optional |
| Screw Conveyor | Optional |
| Pneumatic Conveying | Optional |
| Voltage | 380V 50Hz |
| Installed Power | 6–10 kW |
| Air Pressure | 0.6 MPa |
| Surface Finish | Powder Coating |
| Certification | CE / UL Available |
Optional Configurations
- Electric Chain Hoist
- Bag Massage Device
- Hopper Vibrator
- Rotary Valve
- Screw Conveyor
- Pneumatic Conveying
- Flexible Screw Conveyor
- Storage Silo
- Weighing Hopper
- Metal Detector
- Magnetic Separator
- Dust Collection Upgrade
- PLC Remote Monitoring
Why Choose TOVOT?
TOVOT provides complete bulk material handling solutions for industrial production. Besides standard Jumbo Bag Unloading Machines, we also offer customized systems for different materials, bag sizes, and production capacities. Our engineering team can design a complete solution including conveying, weighing, mixing, storage, and automatic feeding.
FAQ
Q: What materials can the Jumbo Bag Unloading Machine handle?
A: The machine is suitable for powders, granules, flakes, plastic pellets, food ingredients, chemical materials, and many other bulk products.
Q: Can it handle poor-flowing materials?
A: Yes. Optional bag massage devices, vibrators, and fluidization systems are available to improve material discharge.
Q: Can the machine connect to our existing conveying system?
A: Yes. It can be connected with screw conveyors, pneumatic conveying systems, rotary valves, storage silos, or weighing equipment.
Q: Is stainless steel available?
A: Yes. Carbon steel and SUS304 stainless steel versions are available depending on your application.
Q: Can the machine be customized?
A: Yes. We customize the lifting height, hopper size, discharge method, electrical system, and optional accessories according to your production requirements.
Technical Data
| Item | Standard Configuration |
|---|---|
| Loading Capacity | 500–2000 kg |
| Bulk Bag Size | 900–1100 × 900–1100 × 1200–1800 mm |
| Electric Hoist | 2 Ton |
| Hoist Lifting Height | 3–6 m (Customizable) |
| Dust Collector Power | 3 kW |
| Dust Filter Cartridge | Ø325 × 1000 mm |
| Pulse Valve | DMF-Z-25 |
| Vibrator | GT Series |
| Bag Massage Cylinder | SC100 × 500 |
| Door Cylinder | SC50 × 150 |
| Hopper Material | SUS304 Stainless Steel |
| Frame Material | Carbon Steel |
| Control System | Siemen PLC + HMI |
| Electrical Components | Schneider |
| Power Supply | AC380V 50Hz |
| Air Consumption | 300–500 L/min |
| Working Pressure | ≥0.6 MPa |
| Protection Level | IP54 |
| Emptying Efficiency | Up to 99.9% (Material Dependent) |
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.