FIBC Jumbo Bag Unloading System For Efficient Bulk Material Transfer
FIBC Bag Unloading System For Efficient Bulk Material Transfer
The TOVOT FIBC Bag Unloading System is designed to simplify the handling of large bulk bags in industrial production. The system provides a safe and controlled method for unloading materials while reducing manual work, dust generation, and material waste.
Suitable for continuous production environments, the equipment can be integrated with conveying, weighing, mixing, and storage systems to create a complete bulk material handling process.
Designed for Modern Manufacturing
Bulk bags are widely used because they reduce packaging costs and improve transportation efficiency. However, unloading these bags manually can slow production and increase labor requirements.
The TOVOT FIBC Bag Unloading System automates this process by combining bag lifting, controlled discharge, dust collection, and material transfer into one compact workstation.
Different discharge devices can be selected according to material flow characteristics, allowing the equipment to handle both free-flowing and difficult-flowing materials.
Common Applications
The equipment is suitable for many production industries.
Plastics
- PVC Resin
- PP Pellets
- PE Pellets
- PET Resin
- Engineering Plastics
- Plastic Additives
Chemical Processing
- Calcium Carbonate
- Titanium Dioxide
- Zinc Oxide
- Carbon Black
- Resin Powder
- Pigments
Food & Beverage
- Flour
- Sugar
- Starch
- Salt
- Coffee Beans
- Cocoa Powder
- Rice
- Wheat
Construction Materials
- Cement
- Quartz Powder
- Fly Ash
- Lime
- Silica Sand
Agriculture
- Animal Feed
- Grain
- Fertilizer
- Corn
- Soybean Meal
System Features
Safe Bag Handling
An electric hoist lifts and positions the FIBC bag securely, reducing manual lifting and improving workplace safety.
Consistent Material Flow
The hopper is designed to provide smooth material discharge. Optional massage paddles or vibration units can be added for materials that tend to bridge or compact.
Cleaner Production
The enclosed unloading area works with a pulse dust collector to reduce dust during unloading.
Flexible Integration
The discharge outlet can connect to screw conveyors, pneumatic conveying systems, rotary valves, or storage silos without changing the production layout.
Typical Process
Lift the FIBC Bag
Place the bulk bag into the unloading frame using the electric hoist.
Secure the Discharge Spout
The operator connects the bag outlet to the discharge station.
Start Material Discharge
Material flows into the hopper under controlled conditions.
Assist Material Flow
Optional vibration or bag massage devices improve discharge when needed.
Deliver Material
Material is transferred automatically to downstream equipment.
Technical Specifications
| Item | Specification |
|---|---|
| Product Name | FIBC Bag Unloading System |
| Bulk Bag Capacity | 500–2000 kg |
| Suitable Materials | Powder, Pellets, Granules, Flakes |
| Hopper Volume | 800–1200 L |
| Lifting Device | Electric Chain Hoist |
| Hoist Capacity | 2 Ton |
| Dust Collection | Pulse Jet Filter |
| Filter Area | 9 m² |
| Material Contact Parts | SUS304 Stainless Steel |
| Frame Material | Carbon Steel |
| Control Method | PLC + Touch Screen |
| Power Supply | 380V / 50Hz |
| Installed Power | 5–8 kW |
| Air Supply | ≥0.6 MPa |
| Discharge Options | Screw Conveyor, Rotary Valve, Pneumatic Conveying |
| Certification | CE, UL Available |
Optional Accessories
- Super Sack Support Frame
- Bag Massage Device
- Hopper Vibrator
- Fluidization System
- Rotary Valve
- Screw Conveyor
- Flexible Screw Conveyor
- Pneumatic Conveyor
- Storage Silo
- Weighing Hopper
- Metal Separator
- Dust Collection Upgrade
Why Work with TOVOT?
Every production line is different. Material properties, bag sizes, and factory layouts all affect the unloading process. TOVOT works closely with customers to develop practical solutions based on real production requirements.
Whether you need a standalone FIBC Bag Unloading System or a complete material transfer line, our team can provide equipment that integrates smoothly with your existing process.
FAQ
Q: Can the system handle different FIBC bag sizes?
A: Yes. The frame, lifting height, and hopper can be customized to suit different bag dimensions and weights.
Q: What if my material does not flow easily?
A: We can add vibration, bag massage, or fluidization devices to improve material discharge.
Q: Is this system suitable for food applications?
A: Yes. SUS304 stainless steel contact parts are available for food, pharmaceutical, and other hygienic applications.
Q: Can the system connect to automatic conveying equipment?
A: Yes. It can be integrated with screw conveyors, pneumatic conveying systems, storage silos, and weighing equipment.
Q: Does TOVOT provide complete engineering support?
A: Yes. We offer equipment selection, custom design, installation guidance, commissioning, and after-sales technical support to help customers achieve reliable material handling.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.