Intelligent Robotic Bag Emptying Machine 400-600 Bags/Hour For Bulk Material Processing
Intelligent Robotic Drum Bag Emptying Machine For Bulk Material Processing
The TOVOT Intelligent Robotic Drum Bag Emptying Machine is designed for automatic unloading of 10-50 kg bags in modern factories. It combines robotic bag handling, automatic conveying, drum bag opening, material discharge, dust collection, and empty bag recycling into one complete system. The machine is suitable for powders, granules, flakes, and plastic pellets, helping manufacturers improve efficiency while reducing labor costs.
The system can work with screw conveyors, vacuum conveying, storage silos, mixing equipment, and weighing systems. Every solution is designed according to the customer's factory layout and production requirements.
Solutions
Make Bulk Material Feeding Easier
Manual bag emptying is slow, dusty, and difficult to manage in large production plants. The Robotic Drum Bag Emptying Machine provides continuous automatic operation from bag loading to material discharge.
It is widely used in plastic, food, chemical, feed, and new material industries where stable feeding and clean production are important.
Comparison
Automatic Bag Emptying VS Traditional Manual Feeding
Capacity: 400-600 bags/hour with stable operation.
Labor Saving: Reduce manual bag handling by up to 80%.
Cleaner Production: Closed machine structure with dust extraction helps improve the workshop environment.
Material Recovery: High emptying efficiency reduces material remaining inside the bag.
Production Management: PLC control makes production easier to monitor and manage.
How It Works
The complete system includes a robotic pallet loading station, feeding conveyor, drum bag opening unit, hopper, dust collector, and empty bag collection system.
The processing is:
- Robot automatically picks bags from the pallet.
- Bags move onto the conveyor one by one.
- The drum rotates and opens each bag automatically.
- Materials are discharged into the receiving hopper.
- Empty bags are separated from the material.
- Waste bags are compressed or collected automatically.
- Materials are transferred to the next production process through the conveying system.
Main Features
Stable Robotic Loading
The robot works continuously with accurate positioning, improving production efficiency and reducing manual work.
Gentle Drum Opening
The rotating drum opens bags smoothly and supports different bag materials without affecting product quality.
High Emptying Efficiency
The combination of drum rotation and optimized discharge design helps reduce material residue and improves the emptying rate.
Low Dust Design
An enclosed machine body with a pulse dust collector helps reduce dust during operation and creates a cleaner working area.
Flexible Line Integration
The machine can be connected with storage silos, screw conveyors, vacuum conveying systems, mixers, packing machines, and weighing equipment.
Custom Engineering Service
TOVOT provides customized machine dimensions, robot brands, hopper sizes, and control systems to fit different production lines.
Technical Specifications
| Item | Specification |
|---|---|
| Machine Model | Robotic Drum Bag Emptying Machine |
| Automation | Fully Automatic |
| Capacity | 400-600 Bags/Hour |
| Bag Weight | 10-50 kg |
| Bag Material | Paper, PE, Woven, Laminated Bags |
| Suitable Materials | Powder, Pellets, Granules, Flakes |
| Emptying Rate | Up to 99.8% |
| Installed Power | 20-30 kW |
| Voltage | 380V 50Hz |
| Air Consumption | 0.6-0.8 MPa |
| Dust Collection | Pulse Jet Filter |
| Hopper Material | SUS304 Stainless Steel (Optional) |
| Machine Frame | Carbon Steel with Powder Coating |
| Control System | Siemen PLC + Touch Screen |
| Safety Protection | Safety Fence, Light Curtain, Emergency Stop |
| Customization | Available |
Suitable Materials
The Robotic Drum Bag Emptying Machine can process many different materials, including:
- PP, PE, PVC, ABS, PET plastic pellets
- PVC resin powder
- Calcium carbonate
- Flour, sugar, starch, rice flour
- Coffee beans and grains
- Feed additives
- Fertilizers
- Chemical powders
- Mineral powders
- Battery raw materials
Optional Equipment
- Automatic pallet conveyor
- Vision positioning system
- Screw conveyor
- Vacuum conveying system
- Pneumatic conveying system
- Storage hopper
- Weighing hopper
- Metal detector
- Magnetic separator
- Empty bag compactor
- Remote monitoring
- MES communication interface
Why Choose TOVOT?
- More than 10 years of automation experience
- Factory direct manufacturing
- Custom machine design for different industries
- Stable components from international brands
- CE and UL compliant electrical design available
- Complete material handling solutions from bag opening to conveying and mixing
- Professional technical support before and after installation
FAQ
Q: Can this machine handle fragile plastic pellets without damage?
A: Yes. The drum structure is designed for smooth bag opening and gentle material discharge, helping protect pellets during unloading.
Q: What materials can be processed with this Robotic Drum Bag Emptying Machine?
A: It is suitable for plastic pellets, food ingredients, powders, granules, minerals, feed, fertilizers, and many other bulk materials.
Q: Can the system be upgraded in the future?
A: Yes. We can add conveying equipment, storage silos, mixing systems, weighing units, or automatic packaging machines as your production grows.
Q: Can the machine fit into an existing production line?
A: Yes. Every project is designed according to your factory layout and existing equipment to ensure easy installation.
Q: Does TOVOT provide complete turnkey solutions?
A: Yes. Besides the Robotic Drum Bag Emptying Machine, we also provide automatic bag opening machines, jumbo bag unloading stations, robotic palletizing systems, conveying equipment, mixing systems, and complete bulk material handling solutions.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.