Automatic Layer By Layer Debagging Machine For Plastic Pellets Powder And Granular Materials

The TOVOT Automatic Layer-by-Layer Debagging Machine is designed for automatic emptying of 10-75 kg bags in plastic, chemical, food, and building material industries. With an intelligent PLC control system, automatic bag separating, precision cutting, and dust collection technology, the machine provides stable, continuous, and clean material feeding for modern production lines.

The complete bag emptying system includes an automatic bag feeding conveyor, layer-by-layer bag separating unit, automatic bag opening system, material discharge hopper, dust collection system, empty bag compactor, and intelligent electrical control cabinet. It automatically separates stacked bags, opens each bag, discharges the material with a high emptying rate, and collects empty bags, helping manufacturers improve production efficiency while reducing labor costs.

Improve production efficiency, reduce manual labor, minimize dust pollution, and create a continuous material handling process for plastic pellets, powders, granules, and other bulk materials.

Processing Capacity

400-600 bags per hour

Up to 4,800 bags during one 8-hour working shift.

Labor Requirement

Reduce 5-7 workers to only 1-2 operators.

One operator monitors the machine.

Another operator prepares new pallets when required.

Material Emptying Rate

Up to 99.9% depending on material flowability, reducing material waste.

Dust Control

The enclosed dust collection system keeps the production area cleaner than manual bag cutting.

Production Stability

Automatic operation provides consistent feeding speed and stable production without interruptions.

Suitable Bag Types

Suitable for woven bags, paper bags, PE bags, laminated bags, and many other industrial packaging bags.

The machine mainly includes an automatic bag feeding system and an automatic debagging system.

The working process is:

• Forklift places the palletized bags onto the feeding conveyor.
• The layer-by-layer separating system automatically transfers one bag at a time.
• The bag moves into the automatic cutting station.
• The rotary blade opens the bag accurately.
• Material is discharged into the hopper and transferred by a screw conveyor, pneumatic conveying system, or vacuum conveying system.
• Empty bags are compressed automatically for easy collection.

The intelligent separating system automatically feeds one bag at a time, ensuring continuous production and reducing manual handling.

The rotary cutting system opens each bag quickly while protecting the material and reducing product residue.

The enclosed machine structure combined with a pulse dust collector creates a cleaner and safer working environment.

Suitable for PVC resin, PP pellets, PE pellets, PET, ABS, chemical powders, food ingredients, grains, coffee beans, fertilizer, sugar, salt, and many other materials.

The machine can be connected with conveying systems, storage silos, weighing systems, mixers, and automatic production lines to provide a complete material handling solution.

TOVOT provides customized CAD layouts according to your factory space, production capacity, and material handling process.

A: The standard machine is suitable for 10-75 kg bags. Customized solutions are available for different bag sizes and production requirements.

A: Yes. It is suitable for powders, pellets, granules, flakes, food ingredients, and many other free-flowing materials.

A: Yes. TOVOT can provide complete solutions including screw conveyors, pneumatic conveying systems, vacuum conveying, weighing systems, storage silos, and mixing equipment.

A: Normally only one or two operators are required to monitor the complete system, helping reduce labor costs while improving production efficiency.

A: TOVOT is a professional manufacturer of automatic bag emptying equipment. We provide customized solutions, reliable machine quality, technical support, and complete material handling systems for customers worldwide.