28kW Automatic Carton Packaging Machine for Flooring Production Lines

The 28kW Automatic Carton Packaging Machine for Flooring Production Lines is designed to automate carton packaging after flooring manufacturing, inspection, and stacking. With a processing range of 500–1000 mm in length, 300–600 mm in width, and 25–80 mm in packed height, the machine can handle a variety of flooring and flat building material products.

Its packaging capacity reaches approximately 8–12 cartons per minute, helping factories improve production continuity while reducing the number of manual operations required at the end of the production line.

The equipment can be configured as an independent packaging station or integrated into a complete automatic production line. By connecting conveyors, packaging mechanisms, sealing devices, labeling systems, and palletizing equipment, manufacturers can build an efficient end-of-line solution adapted to their actual factory layout.

A modern flooring extrusion or processing line can produce large quantities of finished products, but packaging is often still completed with significant manual labor.

This creates several operational problems.

First, manual packing capacity can fluctuate between workers and shifts. Second, repeated product lifting and carton handling increase labor intensity. Third, when the upstream line produces faster than the packaging section, products accumulate and require additional temporary storage.

In addition, manual packing makes it more difficult to achieve uniform carton appearance and consistent packaging standards.

The common result is a packaging area that consumes more labor, more space, and more production management time than necessary.

The automatic carton packaging system helps convert the end-of-line packaging area into a controlled and repeatable process.

Incoming products are transported by conveyor and guided into position automatically. The system then completes the required carton handling and product insertion procedure.

After the carton is closed and sealed, the packed box is transferred to the next workstation.

Depending on the project, the system can be integrated with:

• Automatic counting
• Stack alignment
• Carton forming
• Hot-melt adhesive systems
• Tape sealing
• Barcode labeling
• Inkjet printing
• Check weighing
• Robot palletizing
• Stretch wrapping

This provides manufacturers with a scalable solution that can be adapted to both current production requirements and future automation upgrades.

The machine is mainly recommended for industries where finished rectangular products require automatic carton packing.

Suitable for SPC, LVT, WPC, laminate, and selected engineered flooring products.

Can be used for certain decorative boards, wall panels, composite sheets, and similar products.

The machine is especially useful when the packaging section needs to match the production rhythm of upstream equipment.

Automatic carton handling can help manufacturers achieve a more consistent packing appearance for products shipped to international markets.

1. Automatic Feeding

   Finished products arrive from the previous process through an infeed conveyor.

2. Product Positioning

   The machine detects and aligns the product stack before entering the carton packing section.

3. Carton Processing

   The carton is prepared and positioned according to the selected carton type and machine design.

4. Packing

   The product stack is automatically loaded into the carton or combined with the carton structure.

5. Sealing

   The carton is closed and sealed using the configured sealing method.

6. Finished Package Transfer

   The finished box is transported to downstream equipment or the collection area.

By keeping these steps connected, the packaging line reduces unnecessary manual transfer between individual processes.

1. Confirm Your Maximum Product Size

   The standard product range is 500–1000 mm length and 300–600 mm width. Products outside this range should be evaluated separately.

2. Confirm Packed Height

   The applicable package height is 25–80 mm. This usually depends on the number and thickness of products placed in each carton.

3. Confirm Required Speed

   The machine can achieve approximately 8–12 boxes/min, but the actual configuration should be selected according to your upstream production capacity.

4. Provide Carton Drawings

   Carton size, opening method, flap structure, sealing method, and material thickness may influence equipment design.

5. Provide Line Direction

   Specify whether products should enter and exit from the left, right, straight-through, or another direction.

6. Confirm Factory Utilities

   Provide local voltage, frequency, compressed air requirements, and any other utility standards applicable to your project.

7. Plan for Maintenance

   Enough space should be reserved around the equipment for maintenance, adjustment, and operator access.

Automatic packaging can provide long-term benefits for factories operating multiple shifts.

It reduces repetitive manual handling and creates a more predictable production rhythm. It can also make it easier to coordinate packaging speed with upstream production.

When combined with automatic labeling and palletizing, the packaging machine can become part of a complete smart manufacturing system.

For customers building a new flooring factory, integrating packaging automation during the initial line design can also reduce future modification costs.

Carton design depends on the final configuration. Please send your carton drawing, dimensions, photos, or samples so that the suitable packaging mechanism can be confirmed.

The machine is designed for automatic operation, although operators are still required for supervision, material preparation, changeover, inspection, and maintenance.

Yes. Existing factory projects can be evaluated based on available space, conveyor height, machine direction, and upstream/downstream equipment.

Different product thicknesses can be handled as long as the final package dimensions are within the applicable range and included in the machine design.

Please provide product size, pieces per carton, carton dimensions, target speed, product photos, factory layout, local voltage, and required automation scope.