28kW Automatic Packaging Machine for Flooring End-of-Line Packing

Product Overview

The 28kW Automatic Packaging Machine is developed for manufacturers looking to automate the final packaging stage of flooring and other flat products. It handles product lengths of 500–1000 mm, widths of 300–600 mm, and finished package heights of 25–80 mm, making it suitable for a broad range of standard flooring specifications.

Capable of processing approximately 8–12 boxes per minute, the system can support continuous production while reducing the number of manual tasks required between product manufacturing and warehouse handling. The standard electrical configuration is 380V/50Hz, while project-specific electrical requirements can be discussed according to destination-market conditions.

The equipment is suitable for SPC, WPC, LVT, laminate flooring, decorative boards, and other rectangular products. Depending on the production process, the machine can operate independently or be connected with automatic conveyors, labeling machines, robotic palletizers, and pallet wrapping systems to create an integrated end-of-line solution.

Cause – Why End-of-Line Automation Matters

A production line is only as efficient as its slowest process.

For many flooring factories, extrusion, cutting, profiling, and inspection have already been automated. However, finished products may still require workers to manually transfer stacks, prepare cartons, position products, close boxes, seal cartons, and move packages to pallets.

This creates a mismatch between highly automated manufacturing and labor-intensive packaging.

Typical consequences include:

• Finished products waiting before packaging

• High staffing requirements during busy shifts

• Packaging quality depending on operator experience

• Production speed dropping during worker breaks

• More physical product handling

• Difficulty recording consistent packaging output

• Limited ability to introduce robotic palletizing

• Higher management complexity

As labor availability becomes less predictable in many manufacturing regions, end-of-line automation offers manufacturers a way to improve production continuity.

Solution – A Scalable Automatic Packaging Platform

The Automatic Packaging Machine replaces several repetitive packaging operations with coordinated mechanical and control functions.

Incoming products are automatically detected and transferred to the required position. The system follows a predefined production recipe corresponding to the selected product specification.

The main objective is not only to package the product but also to create a reliable bridge between production and logistics.

A typical automated line can follow this flow:

Finished Product → Infeed Conveyor → Positioning → Automatic Packaging → Sealing → Labeling → Finished Box Conveyor → Palletizing → Pallet Wrapping

The configuration can be simplified or expanded according to the customer's investment plan.

This makes the system suitable for manufacturers at different automation stages.

A factory currently using manual palletizing, for example, can first install the automatic packaging machine and reserve a downstream interface for a future robot.

Specifications

The final technical configuration is determined according to product size, carton specifications, production process, and requested automation level.

Application

The machine has been designed around end-of-line applications where stable carton packaging is required.

SPC Flooring Production Lines

SPC manufacturers can connect the system after profiling, inspection, and stacking processes to reduce manual packaging work.

WPC Flooring Production

Different WPC flooring specifications can be packaged within the applicable dimensional range.

LVT Flooring

The system can support LVT manufacturers seeking higher consistency in finished packaging.

Laminate Flooring

Automatic carton packaging can simplify the transition from finished flooring production to palletizing and warehousing.

Decorative Building Materials

Flat decorative products, boards, and panels can also be evaluated according to size and packaging method.

OEM Manufacturing

Factories producing several brands or product specifications can use configurable production recipes to improve changeover efficiency.

How It Works

1. Automatic Feeding

2. Product Identification

3. Position Correction

4. Carton Processing

5. Packing Process

6. Carton Sealing

7. Automatic Discharge

8. Optional Next Process

PLC coordination allows the individual actions to operate as one continuous system.

How To Choose

Match the Machine to Your Largest Product

When selecting equipment, always provide both minimum and maximum product sizes.

For this model:

• Maximum standard length: 1000 mm

• Maximum standard width: 600 mm

• Maximum standard height: 80 mm

Check Minimum Product Size

Very small products may also require different positioning mechanisms, so minimum dimensions should be confirmed.

Evaluate Packaging Capacity

At 8–12 boxes/min, theoretical hourly output can reach approximately 480–720 boxes under suitable operating conditions. Actual production should be calculated according to the complete line cycle.

Consider Carton Quality

Carton stiffness, dimensions, folding structure, and manufacturing tolerance can influence automatic packaging performance.

Review Factory Electricity

The standard machine uses 380V/50Hz. Customers from markets with different industrial voltage standards should provide their required electrical specifications before manufacturing.

Plan Maintenance Access

The machine layout should provide sufficient space for operators, material replenishment, maintenance, and emergency access.

Consider Complete-Line Efficiency

Avoid selecting the packaging machine based only on maximum speed. The upstream product supply and downstream palletizing capacity should also be considered.

Key Advantages

• High Packaging Efficiency

• Wide Product Range

• Reduced Labor Dependence

• Digital Production Control

• Production Recipe Management

• Customizable Layout

• Expandable Automation

FAQ

1. Can the machine run continuously for industrial production?

Yes. It is designed for continuous factory operation when used according to the recommended production and maintenance conditions.

2. What is the maximum packaging capacity?

The standard operating speed is approximately 8–12 boxes per minute. Actual performance depends on product and carton specifications.

3. Can the machine work with 60Hz electricity?

The listed standard configuration is 380V/50Hz. Different electrical standards can be evaluated according to the destination country and project requirements.

4. Does the machine require many operators?

The purpose of the system is to reduce repetitive manual operations. Actual staffing requirements depend on whether carton replenishment, labeling, palletizing, and other processes are also automated.

5. Can you provide a production-line layout before we order?

Yes. After receiving product information, factory layout, required capacity, and packaging specifications, a suitable machine arrangement can be evaluated.