380V/50Hz End of Line Packaging Machine for Automated Box Packing

Product Overview

The 500-1000mm End of Line Packaging Machine is designed for manufacturers seeking to automate carton packing, sealing, conveying, and downstream handling after the main production process. It is suitable for products with lengths from 500 to 1000 mm, widths from 300 to 600 mm, and packed heights from 25 to 80 mm.

With a production speed of 8-12 boxes per minute, the system helps factories reduce manual packaging operations while maintaining consistent packing quality during continuous production. The complete machine can be integrated with upstream processing equipment and downstream palletizing, labeling, wrapping, or warehouse conveyor systems.

Powered by a 28 kW electrical system and designed for 380V / 50Hz industrial power, this end-of-line solution can be customized according to product dimensions, carton styles, production capacity, factory layout, and automation requirements.

For flooring, panels, boards, profiles, and other regularly shaped products, the machine provides a practical solution for building a more efficient and scalable automated packaging line.

Cause – Why Manufacturers Need End of Line Packaging Automation

In many production factories, manufacturing capacity increases faster than packaging capacity. Products may leave the processing line continuously, while workers still need to manually organize products, erect cartons, load products, seal boxes, move finished cartons, and prepare them for palletizing.

This can create several common problems:

• High dependence on manual labor

• Inconsistent packaging appearance

• Bottlenecks between production and warehouse operations

• Higher labor costs during multiple shifts

• Frequent carton positioning errors

• Difficulty maintaining stable packaging speed

• Increased risk of product damage during manual handling

• Limited ability to expand production capacity

When production speeds increase, manual packaging can become one of the main restrictions on overall factory efficiency.

An automatic end of line packaging system allows manufacturers to connect production, packing, conveying, palletizing, and final logistics into one coordinated process.

Solution – Integrated Automatic End of Line Packaging

Our End of Line Packaging Machine is designed as a modular automation platform rather than a single standalone packing machine.

According to the customer's product and packaging method, the system can integrate:

• Product conveying

• Product counting

• Product alignment

• Automatic carton forming

• Product loading

• Carton positioning

• Hot melt adhesive sealing

• Tape sealing

• Carton pressing

• Automatic labeling

• Finished box conveying

• Weight inspection

• Barcode scanning

• Robotic palletizing

• Pallet wrapping

• Warehouse conveyor connection

The packaging sequence can be controlled through PLC and HMI systems, allowing operators to monitor production status, adjust parameters, select product recipes, and quickly change between different packaging specifications.

For factories producing multiple product sizes, customized positioning mechanisms and stored HMI recipes can significantly reduce changeover time.

The objective is not only to replace individual manual operations, but also to create a continuous automated workflow from the production machine to the finished pallet.

Specifications

Application

The End of Line Packaging Machine can be used for a wide range of regularly shaped industrial products that require automatic carton packing or secondary packaging.

Typical applications include:

SPC Flooring Production

The system can be connected after SPC flooring processing, stacking, inspection, or conveying equipment to automatically complete carton packaging and downstream handling.

LVT Flooring Packaging

For LVT flooring production, automatic packaging helps maintain stable production output while reducing repetitive manual loading and carton handling.

WPC Flooring and Panels

WPC flooring, wall panels, and decorative panels can be automatically collected, aligned, boxed, sealed, and conveyed to the palletizing area.

Laminate Flooring

The machine can be customized according to flooring quantity per carton, carton structure, product dimensions, and required production capacity.

Building Materials

The solution can also be adapted for boards, panels, profiles, decorative products, and other industrial materials with standardized dimensions.

Automated Manufacturing Lines

For factories planning complete automation, the machine can serve as the connection between upstream manufacturing equipment and downstream palletizing, wrapping, labeling, and warehouse logistics.

How It Works

The packaging process can be customized according to the factory layout and product type. A typical workflow is as follows:

1. Product Infeed

Finished products are transferred automatically from the upstream production line to the packaging section through conveyors.

2. Alignment and Positioning

The products are automatically aligned and positioned to ensure consistent loading accuracy.

3. Product Counting or Grouping

The system counts or groups products according to the required number of pieces per package.

4. Carton Preparation

Cartons can be automatically formed or positioned at the loading station depending on the packaging design.

5. Automatic Loading

The grouped products are transferred into the carton using servo-driven or mechanical loading mechanisms.

6. Carton Closing and Sealing

The box is closed and can be sealed using hot melt adhesive, tape, or another specified sealing method.

7. Finished Carton Discharge

Packed cartons are automatically transferred to the next process.

8. Downstream Automation

Optional equipment can include labeling machines, barcode systems, checkweighers, robotic palletizers, pallet conveyors, and stretch wrapping machines.

The complete line can therefore operate as an integrated end-of-line automation system.

How To Choose the Right End of Line Packaging Machine

Choosing the correct packaging system requires more than confirming product dimensions. Manufacturers should evaluate the entire production and logistics process.

1. Confirm Product Dimensions

Provide the minimum and maximum product:

• Length

• Width

• Thickness

• Weight

If several product sizes are produced on the same line, all specifications should be provided.

2. Confirm Packaging Method

Different carton structures require different automation mechanisms.

Please confirm whether the product uses:

• Standard carton boxes

• Wrap-around cartons

• Corrugated cardboard

• Hot melt adhesive

• Tape sealing

• Film wrapping

• Combined carton and film packaging

3. Confirm Production Capacity

The packaging system should match the actual output of the upstream production line.

Our standard configuration reaches approximately 8-12 boxes per minute, but the final machine design should be calculated according to actual product flow.

4. Confirm Pieces Per Box

The number of products inside each carton affects product grouping, stacking, loading, and carton dimensions.

5. Confirm Factory Layout

Available installation space is important when designing conveyors, carton storage positions, operator access, palletizing areas, and maintenance zones.

Providing an existing factory layout or CAD drawing can help us prepare a more suitable preliminary layout.

6. Confirm Downstream Automation

If the factory plans to use automatic palletizing, pallet wrapping, labeling, or warehouse conveyors, these systems should be considered during the initial design stage.

This avoids unnecessary modification after installation.

Advantages of Our End of Line Packaging Machine

Stable Packaging Speed

With a capacity of 8-12 boxes/min, the system is suitable for continuous industrial production.

Reduced Manual Handling

Automation can reduce repetitive operations such as product positioning, carton handling, loading, sealing, and transportation.

Consistent Packaging Quality

Automatic positioning and controlled packaging movements help maintain uniform carton appearance and reduce operator-related variation.

Multi-Size Production Capability

Different product specifications can be managed through customized mechanical structures and HMI recipe settings.

Easy Production Line Integration

The machine can communicate with upstream and downstream equipment to create a complete automated production flow.

Expandable Automation

Customers can start with automatic carton packaging and later integrate robotic palletizing, pallet wrapping, labeling, or automatic warehouse systems.

Customized Project Design

Machine configuration can be adjusted according to product type, packaging material, workshop dimensions, speed requirements, electrical standards, and customer budget.

FAQ

1. What products can the End of Line Packaging Machine handle?

The standard machine is designed for products approximately 500-1000 mm long, 300-600 mm wide, and 25-80 mm packed height. It is particularly suitable for flooring, panels, boards, and other regularly shaped industrial products.

2. What is the packaging speed?

The standard production speed is approximately 8-12 boxes per minute. Actual capacity depends on product dimensions, number of pieces per carton, carton structure, and required packaging process.

3. Can the machine connect directly to our existing production line?

Yes. The end-of-line packaging system can be customized to connect with existing conveyors, inspection machines, stacking equipment, production lines, palletizers, or warehouse systems.

4. Can you customize the machine for different carton sizes?

Yes. Multi-size packaging solutions can be designed according to your product range. Servo positioning and HMI recipe management can also be used to simplify product changeovers.

5. What information is required for a quotation?

For an accurate proposal, please provide:

• Product dimensions

• Product weight

• Pieces per box

• Carton dimensions

• Carton structure

• Required packaging speed

• Existing production line layout

• Available installation space

• Local voltage and frequency

• Required downstream equipment

Based on this information, we can prepare a suitable machine configuration, preliminary layout, and quotation for your project.