8-12 boxes/min Fully Automatic Packaging Machine for Flooring & Panels

Product Overview

The 28kW Fully Automatic Packaging Machine for Flooring & Panels is developed for manufacturers that require fast, consistent, and highly automated end-of-line packaging. It is suitable for products with lengths of 500–1000 mm, widths of 300–600 mm, and package heights of 25–80 mm. With a packaging speed of 8–12 boxes per minute, the system helps manufacturers maintain continuous production while reducing dependence on manual packing.

The machine integrates automatic product feeding, positioning, counting, grouping, packaging, and finished-box conveying into one production process. Controlled by a PLC and HMI, operators can monitor machine status and adjust production parameters conveniently.

The standard installed power is approximately 28 kW, with a standard power supply of 380V / 50Hz. Depending on project requirements, the fully automatic packaging machine can also be connected with inspection systems, labeling machines, coding equipment, palletizers, wrapping machines, and other end-of-line automation equipment.

Cause – Challenges of Manual Packaging

For many flooring, panel, and industrial product manufacturers, production equipment has become increasingly automated while the packaging section still relies heavily on manual labor.

This creates several common problems.

First, manual packaging speed may not match the output of upstream equipment. Products can accumulate before the packaging area, creating production bottlenecks.

Second, packaging quality may vary between different operators. Product alignment, stacking, carton positioning, and package appearance are difficult to keep completely consistent during long production shifts.

Third, manual operations require a relatively large number of workers. Recruiting, training, and maintaining stable packaging teams can increase operating costs.

Manufacturers may also experience:

• Unstable packaging efficiency
• High repetitive labor requirements
• Incorrect product quantities inside cartons
• Product damage during manual handling
• Frequent production interruptions
• Difficulty managing multiple product specifications
• Limited connection with downstream automation
• Increased labor cost as production capacity grows

For factories seeking higher productivity and more predictable output, automatic packaging becomes an important part of production line modernization.

Solution – Fully Automatic Packaging from Product Infeed to Box Discharge

Our Fully Automatic Packaging Machine provides an integrated packaging solution designed around continuous industrial production.

Products arriving from the previous production process are automatically transported into the packaging system. Sensors detect product position and coordinate the feeding sequence.

According to the programmed recipe, products can then be counted, aligned, grouped, or stacked before entering the packaging station.

The automatic control system coordinates each step and helps maintain a stable production rhythm. Once packaging is completed, the finished boxes are discharged automatically and can continue directly to downstream equipment.

Depending on the project, the complete system can be combined with:

• Automatic conveyors
• Product inspection systems
• Barcode or QR code printers
• Automatic labeling machines
• Carton sealing equipment
• Checkweighers
• Robotic palletizing systems
• Stretch wrapping machines
• Automatic warehouse systems

This allows customers to build a complete fully automatic end-of-line packaging solution rather than operating individual machines separately.

Specifications

Technical specifications may be customized according to product dimensions, packaging format, production capacity, electrical standards, carton type, and factory layout.

Application

The Fully Automatic Packaging Machine is particularly suitable for manufacturers producing standardized products in medium- and high-volume production environments.

SPC Flooring Packaging

The system can be integrated behind SPC flooring production, inspection, or stacking equipment to automate product grouping and box packaging.

LVT and Vinyl Flooring

For LVT and vinyl flooring manufacturers, automatic packaging helps improve packaging consistency while reducing manual product handling.

WPC Flooring

WPC flooring products can be automatically conveyed, organized, and packed according to the required quantity per box.

Laminate Flooring

The machine can also be configured for laminate flooring production lines requiring stable carton packaging and downstream palletizing.

Wall Panels and Decorative Panels

Rectangular wall panels, decorative panels, and similar building materials can be evaluated according to their product size and packaging method.

Other Industrial Products

The system may also be adapted for plastic boards, profiles, furniture components, building materials, and other regularly shaped products within the suitable dimensional range.

How It Works

A typical fully automatic packaging process consists of several coordinated stages.

Step 1: Automatic Product Feeding

Products are transferred automatically from the upstream production line to the packaging machine through the conveyor system.

Step 2: Detection and Positioning

Photoelectric sensors or other detection devices confirm the product position and provide signals to the PLC.

The machine then positions the incoming products according to the programmed packaging sequence.

Step 3: Automatic Counting

Products are counted according to the required quantity per box.

This helps maintain consistent package quantities and reduces manual counting errors.

Step 4: Grouping and Alignment

Individual products are organized into a complete package group.

Alignment mechanisms keep the products neat before they enter the packaging station.

Step 5: Automatic Packaging

The grouped products are transferred into the selected packaging process.

The exact packaging method can be designed according to the customer's carton structure and finished-package requirements.

Step 6: Finished Package Discharge

Completed boxes are automatically conveyed away from the packaging station.

They can then enter labeling, coding, inspection, palletizing, or wrapping equipment.

Step 7: Downstream Automation

For fully automated factories, the packaging machine can become part of a complete end-of-line system connecting production directly to finished-product logistics.

Key Benefits of a Fully Automatic Packaging Machine

Reduce Packaging Labor

Automatic feeding, counting, positioning, and packaging reduce the amount of repetitive manual work required around the production line.

Maintain Stable Production

A working speed of 8–12 boxes/min supports continuous packaging and helps the downstream process match upstream manufacturing output.

Improve Packaging Consistency

Automated positioning and controlled machine movements help maintain repeatable package dimensions and product arrangement.

Reduce Product Handling

Less manual transfer means fewer unnecessary movements between production and packaging stations.

This can help reduce the possibility of scratching, misalignment, or handling damage.

Support Multiple Product Specifications

For factories manufacturing several product sizes, machine configurations can be designed with recipe management and adjustable mechanisms for easier production changes.

Prepare for Complete Factory Automation

The packaging machine can be integrated with palletizers, wrapping equipment, labeling systems, and warehouse automation to create a continuous production-to-logistics process.

How To Choose the Right Fully Automatic Packaging Machine

A suitable packaging solution should be selected according to the complete production process rather than only the product dimensions.

Before requesting a quotation, manufacturers should confirm the following information.

1. Product Size Range

Provide the minimum and maximum:

• Length
• Width
• Thickness
• Stacked package height

For several product models, a complete specification list is recommended.

2. Required Packaging Speed

Confirm the actual production output from the upstream equipment.

The packaging system should normally have sufficient capacity margin to prevent product accumulation during continuous operation.

3. Pieces Per Box

The required number of products inside each carton directly affects counting, stacking, grouping, and cycle time.

4. Carton Size and Structure

Provide carton drawings, photos, samples, or dimensions whenever possible.

Different carton designs may require different opening, loading, folding, and sealing methods.

5. Product Orientation

Confirm how products arrive from the previous machine and how they should be positioned inside the carton.

6. Existing Production Equipment

Provide information about upstream and downstream machines.

This helps engineers determine conveyor height, communication signals, machine interfaces, and buffer requirements.

7. Factory Layout

A workshop layout is especially useful when designing a fully automatic line.

It allows engineers to consider equipment position, maintenance access, operator pathways, safety fencing, and logistics flow.

8. Electrical Standard

The standard configuration is 380V / 50Hz. Other voltage and frequency requirements can be evaluated according to the destination market.

Why Invest in Fully Automatic Packaging?

Packaging automation can directly influence the efficiency of the entire production line.

When upstream production equipment operates automatically but finished products still require extensive manual packaging, overall productivity remains limited by the slowest section.

A Fully Automatic Packaging Machine helps create a more continuous manufacturing process from production to finished goods.

For expanding factories, it can provide several long-term advantages:

• More predictable daily output
• Lower dependence on manual packaging teams
• Better packaging standardization
• Faster production changeovers
• Easier production management
• Improved compatibility with robotic palletizing
• Easier expansion toward smart manufacturing
• Better use of factory labor resources

For international manufacturers planning new production lines or upgrading existing factories, automated packaging can therefore become a key part of the overall automation strategy.

FAQ

1. What products can this Fully Automatic Packaging Machine handle?

The standard configuration is designed for products with lengths of 500–1000 mm, widths of 300–600 mm, and package heights of 25–80 mm. Customized sizes can be evaluated according to your product specifications.

2. What is the packaging capacity?

The standard packaging speed is approximately 8–12 boxes per minute. Actual capacity depends on product size, pieces per box, packaging format, carton structure, and upstream feeding conditions.

3. Can the machine connect directly to our existing production line?

Yes. The packaging system can be designed to connect with existing conveyors, inspection systems, production equipment, labeling machines, and palletizing systems.

4. Can the voltage be customized for our country?

Yes. The standard voltage is 380V / 50Hz, but the electrical system can be configured according to the customer's factory power supply and local project requirements.

5. What information should we send for a quotation?

Please provide your product dimensions, production capacity, pieces per package, carton dimensions, packaging method, factory voltage, upstream equipment information, and workshop layout. Photos or videos of the existing production line are also helpful.

Get a Customized Fully Automatic Packaging Solution

Every factory has different product sizes, line speeds, layouts, and packaging requirements.

Send us your product drawings, carton dimensions, packaging quantity, production capacity, factory voltage, and workshop layout.

Our engineering team can evaluate your production process and prepare a customized Fully Automatic Packaging Machine or complete end-of-line packaging system suitable for your factory.