Versatile Custom Built Industrial Lead Smelting Furnace With PLC Regulation

Our multi-functional electrolytic furnace is an integrated metallurgical processing device custom-built for non-ferrous metal smelting and secondary-raw-material regeneration industries. This innovative unit integrates high-temperature melting treatment and electrochemical electrolytic purification within one complete equipment set, fulfilling a complete technological process from raw material heating and fusion to electrolytic deposition and impurity removal.

This furnace serves as key processing machinery for waste lead-acid battery recovery, regenerated lead production, crude-copper refining, and separation projects of multi-component non-ferrous waste feedstock. It can process various complex raw materials including waste lead-acid batteries, crude lead ingots, scrap copper, and mixed non-ferrous waste residues.

The furnace main body adopts heavy-duty welded steel frame construction. Key components contacting high-temperature molten liquid and corrosive electrolyte feature multi-layer anti-corrosion and heat-resistant reinforcement treatment. The complete furnace vessel offers outstanding sealing performance, preventing escape of toxic flue gas and corrosive vapor during continuous industrial operation.

• Multiple independent temperature sensors monitor real-time temperature variations
• Precise heating-power adjustment maintains stable thermal-field conditions
• Over-temperature interlock protection triggers alarms and automatic power-off
• Reinforced welded structure withstands thermal stress during long-term cycling operation

The internal electrolytic reaction subsystem applies optimized electrode layout and special-form isolating diaphragm assembly, creating uniform electric-field distribution within the electrolyte solution to promote stable metal ion precipitation.

• Target metals deposit evenly on cathode surfaces while impurities sink to slag layers
• Significantly improves finished product purity and reduces impurity proportions
• Flexible adjustment of electrolytic current density, reaction cycles, and temperature parameters
• Diaphragm and electrode components can be individually replaced without full furnace disassembly

This unit features a mature PLC centralized control system with clear display of all core operating indicators on a human-machine touch-screen panel. Both manual and automatic operation modes are available.

• Automatic operation completes full workflow without frequent manual intervention
• Built-in fault-diagnosis module captures abnormal signals and provides clear warnings
• Historical operation logs facilitate rapid troubleshooting and reduced downtime
• Modular layout allows easy access to wearing-prone components for maintenance
• Universal industrial specifications for most spare parts reduce procurement lead times

The well-sealed furnace body connects with matched dust-collecting and waste-gas-disposal equipment, collecting and processing volatile flue gas, dust particles, and corrosive vapor in a centralized manner.

• Prevents hazardous substance spread within production workshops
• Automatic slag-discharging mechanism safely handles electrolytic residues and waste slags
• Complies with global environmental protection standards for metallurgy and recycling
• Standard interfaces reserved for external environmental protection equipment connection

Our enterprise specializes in research, development, design, and production of metallurgical machinery for non-ferrous metal smelting and waste-material recycling. We hold ISO9001 certification and 8 independent technical patents.

• Extensive foreign-trade service experience with global exports
• Complete product range including induction melting furnaces, cathode stripping equipment, casting machines, and electrolytic cells
• One-stop service covering technical consultation, process customization, manufacturing, testing, and after-sales support
• Strict adherence to ISO9001 quality management specifications throughout manufacturing