TLY-5 125mil laminates are manufactured with woven fiberglass and Immersion Gold Finish for high frequency double sided PCB

Double-Sided PCB with TLY-5, 3.2mm Thickness, and Immersion Gold Finish

(All PCBs are custom-manufactured. Reference images and parameters may vary based on your design requirements.)

1. Overview of the Double-Sided PCB

This double-sided PCB is built with TLY-5, a high-frequency laminate manufactured with lightweight woven fiberglass, offering exceptional mechanical stability and low dissipation factor. The ENIG surface finish ensures excellent solderability and corrosion resistance, making it a reliable choice for millimeter-wave applications at frequencies up to 77 GHz.

With 1oz copper layers, precise 7/7 mil trace and space tolerances, and a 3.2mm board thickness, this PCB is optimized for high-frequency signal integrity. Every unit undergoes 100% electrical testing to meet IPC-Class-2 quality standards.

2. PCB Construction Details

3. PCB Stackup

The 2-layer rigid PCB stackup is optimized for high-frequency RF applications. Here’s the stackup structure:

4. Features of TLY-5

• Dielectric Constant (Dk): 2.2 ± 0.02 at 10 GHz/23°C, ensuring stable signal propagation.
• Dissipation Factor (Df): 0.0009 at 10 GHz, minimizing signal loss.
• Moisture Absorption: 0.02%, ensuring consistent performance in humid environments.
• CTE (Coefficient of Thermal Expansion): X-axis: 26 ppm/°C. Y-axis: 15 ppm/°C. Z-axis: 217 ppm/°C.
• Enables dimensional stability and reliable plated-through hole performance.
• Density (Specific Gravity): 2.19 g/cm³, offering lightweight but durable performance.
• Flammability Rating: UL 94 V-0 for enhanced safety.

5. Benefits of TLY-5 Material

• Low Dielectric Loss: Ensures high signal integrity for millimeter-wave and RF applications.

• Stable Dielectric Constant: Consistent Dk ensures reliable performance across temperature and frequency ranges.

• Dimensional Stability: The woven fiberglass reinforcement improves handling and reduces warping during assembly.

• Low Moisture Absorption: Maintains performance in humid or marine environments.

• High Copper Peel Strength: Ensures robust interconnects, even under challenging conditions.

6. Applications of the Double-Sided PCB

Automotive Radar: Enables reliable 77 GHz radar systems for collision avoidance and autonomous driving.

Satellite/Cellular Communications: Provides high signal integrity for satellite and cellular infrastructure.

Power Amplifiers: Ensures efficient and reliable power transmission at high frequencies.

Low Noise Blocks (LNBs), LNAs, and LNCs: Suitable for high-performance RF front-end designs.

Ka, E, and W Band Applications: Ideal for applications in millimeter-wave frequency bands.

Aerospace Systems: Withstands extreme environments, making it suitable for critical aerospace applications.

With its TLY-5 material, this PCB offers exceptional performance and reliability for cutting-edge RF and millimeter-wave designs.

Why Choose Bicheng Technologies?

At Bicheng Technologies Limited, we specialize in manufacturing high-quality PCBs for RF and millimeter-wave applications. Our double-sided PCB with TLY-5 material combines advanced materials with precise manufacturing processes to deliver reliable performance for your projects.

Why Work With Us?

1. Global Reach: We deliver worldwide and provide excellent customer support.
2. High Standards: All PCBs are tested to IPC-Class-2 standards, ensuring quality and reliability.
3. Customized Solutions: We work closely with you to meet your specific requirements.

If you’re looking for a trusted partner for your next high-frequency project, feel free to contact me at sales30@bichengpcb.com. Let’s collaborate to bring your innovative designs to life.