2KG-30KG 35KW High Vacuum Continuous Casting Equipment For Gold Silver / Copper Rods
Price:
negotiable
MOQ:
1unit
Delivery Time:
10-15 working days
Brand:
OEM & ODM
Product Description
2KG-30KG 35KW High Vacuum Continuous Casting Equipment For Gold Silver & Copper Rods
The SSM-HVCM2 High Vacuum Continuous Casting Equipment is an industrial-grade continuous production system under the Vacuum Ingot Casting Machines category, purpose-built for high-volume manufacturing of precious metal billets, rods, wires, and plate blanks. Unlike batch or tunnel-style ingot machines designed for standard-weight bullion bars, this continuous casting line operates in a high-vacuum environment to produce long, uniform semi-finished metal profiles—ideal feedstock for subsequent rolling, drawing, stamping, and other processing operations.
Designed for large-scale refineries, jewelry manufacturers, and industrial precious metal processors, it eliminates oxidation and porosity during casting, delivering dense, homogeneous metal blanks with consistent composition and minimal material loss. The continuous process supports 24/7 operation, making it the optimal solution for scaling up production of industrial-grade gold, silver, K-gold, and copper alloy feedstock.
2. Working Principle
The SSM-HVCM2 uses a continuous vacuum induction melting and casting process to produce defect-free metal profiles:
1. Raw Material Feeding: Precious metal raw materials are continuously fed into the vacuum melting chamber, where oxygen is removed to prevent oxidation and ensure purity.
2. High-Power Induction Melting: The system’s induction heating unit rapidly and uniformly melts the metal at high temperatures, ensuring complete fusion and consistent alloy composition.
3. Continuous Casting & Solidification: Molten metal flows into a water-cooled continuous casting mold, where it solidifies into a continuous profile (rod, wire, or plate) as it is pulled through the mold.
4. Controlled Cooling & Forming: The solidified metal is continuously drawn out of the mold by a precision traction system, with controlled cooling to maintain dimensional accuracy and uniform grain structure.
5. Post-Processing: The continuous profile is either coiled (for wire/rod) or cut to custom lengths (for bars/plates) using integrated cutting equipment, ready for downstream processing.
3. Core Features & Advantages
High-Vacuum Oxidation Protection: The entire process is carried out in a high-vacuum environment, eliminating oxidation, porosity, and surface defects for high-purity, defect-free profiles.
Continuous 24/7 Production: Unlike batch casting, the continuous process supports uninterrupted operation, significantly increasing output and reducing downtime between batches.
Homogeneous Microstructure: Continuous solidification produces metal with uniform grain structure and composition, improving workability and reducing waste in subsequent processing steps.
Low Material Loss: The closed vacuum system minimizes metal vaporization and oxidation loss, maximizing raw material yield.
PLC Intelligent Control: The system’s PLC control panel allows precise adjustment of melting temperature, casting speed, and traction parameters, with real-time monitoring and fault self-diagnosis.
Multi-Material Compatibility: Suitable for casting gold, silver, K-gold, copper, and their alloys, supporting diverse production requirements for different precious metal feedstock.
Customizable Profile Specifications: Supports custom mold designs to produce rods, wires, plates, and other profiles with tailored dimensions to match your downstream processing needs.
Safe & Clean Operation: Fully sealed, flameless design ensures a safe working environment, with built-in safety interlocks for high-voltage and high-temperature protection.
4. Technical Parameters
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Item
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SSM-HVCM2 High Vacuum Continuous Casting Equipment
|
|---|---|
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Model No.
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SSM-HVCM2
|
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Rated Voltage
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380V, 3 Phases, 50/60Hz
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Rated Power
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200KW (customizable based on material and profile)
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Max Working Temperature
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1550℃
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Castable Materials
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Gold, Silver, K-gold, Copper & related alloys
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Profile Types
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Rods, Wires, Plates, Custom Semi-Finished Profiles
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Production Mode
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Continuous 24/7 Operation
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Profile Specifications
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Customizable dimensions via interchangeable molds
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Working Environment
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High Vacuum / Optional Inert Gas Protection
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Control System
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PLC Touchscreen Control with Real-Time Monitoring
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Above parameters are for reference only. Partial specifications can be customized to match your specific production requirements. Please contact our professional customer service for detailed information.
5. FAQ (Frequently Asked Questions)
Q1: What is the main purpose of this equipment?
A1: It is designed to produce continuous semi-finished precious metal profiles (rods, wires, plates) as feedstock for downstream processing, rather than standard-weight bullion bars.
Q2: How does it differ from your batch-style gold bar casting machines?
A2: Unlike batch machines that produce single bars per cycle, this equipment uses a continuous process to produce long, uniform profiles, optimized for high-volume industrial feedstock production rather than standard bullion manufacturing.
Q3: What types of precious metals can it process?
A3: It supports gold, silver, K-gold, copper, and their alloys, suitable for both pure metal and alloy production.
Q4: Can the profile specifications be customized?
A4: Yes. We provide custom mold design services to produce profiles with tailored dimensions, shapes, and cross-sections to match your specific downstream processing requirements.
Q5: What is the production efficiency of this equipment?
A5: Efficiency depends on the material and profile specifications, but the continuous process supports uninterrupted operation, delivering significantly higher output than batch casting methods for industrial feedstock production.
A1: It is designed to produce continuous semi-finished precious metal profiles (rods, wires, plates) as feedstock for downstream processing, rather than standard-weight bullion bars.
Q2: How does it differ from your batch-style gold bar casting machines?
A2: Unlike batch machines that produce single bars per cycle, this equipment uses a continuous process to produce long, uniform profiles, optimized for high-volume industrial feedstock production rather than standard bullion manufacturing.
Q3: What types of precious metals can it process?
A3: It supports gold, silver, K-gold, copper, and their alloys, suitable for both pure metal and alloy production.
Q4: Can the profile specifications be customized?
A4: Yes. We provide custom mold design services to produce profiles with tailored dimensions, shapes, and cross-sections to match your specific downstream processing requirements.
Q5: What is the production efficiency of this equipment?
A5: Efficiency depends on the material and profile specifications, but the continuous process supports uninterrupted operation, delivering significantly higher output than batch casting methods for industrial feedstock production.
SSM-HVCM2 vs. Other Vacuum Ingot Casting Machines: Key Differences
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Feature
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SSM-HVCM2 Continuous Casting Equipment
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SSM-GB Series Batch Gold Bar Casting Machines
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SSM-TVF Series Tunnel Gold/Silver Ingot Lines
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|---|---|---|---|
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Production Mode
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Continuous, uninterrupted 24/7 production
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Batch circulation production, single cycle molding
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Semi-continuous tunnel batch production
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Main Output
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Continuous profiles: rods, wires, plates, billets
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Standard fixed-weight gold & silver bullion bars
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Standard specification gold & silver ingots
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Core Application
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Industrial raw material for rolling, drawing and stamping processing
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Bullion trading, investment bars, retail precious metal products
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Large refinery mass production & exchange standard ingot delivery
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Production Advantage
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Uniform metal structure, no batch difference, ultra-low processing loss
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High dimensional accuracy, standard weight, simple operation
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High hourly output, full automatic unmanned production
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Product Form
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Long semi-finished profiles, customizable length & cross-section
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Independent finished ingots with fixed weight
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Independent finished standard ingots
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Downstream Usage
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For secondary deep processing
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Direct sales and global bullion trading
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Exchange delivery and bulk trading
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Why Choose Sansongmelt?
SanSong Melt is a specialized manufacturer of high-performance precious metal processing equipment, trusted by large refineries, industrial foundries, and bullion producers worldwide for reliable, production-ready solutions. Here’s why our clients choose us for their high-capacity casting needs:
- Refinery-Tailored End-to-End Support: We don’t just sell machines—we design custom casting workflows, including mold engineering, process optimization, and on-site training, to align with your specific high-volume production scale and quality standards.
- Long-Term Investment Protection: Every SSM-GB series machine comes with a 2-year full warranty, plus optional extended maintenance plans, to minimize unexpected downtime and repair costs for your continuous production lines.
- Round-the-Clock Global Technical Support: Our multilingual technical support team is available 24/7 to resolve operational issues, troubleshoot system parameters, and provide remote guidance, so your high-volume production line never stops for long.
- Transparent Pricing & Fast, Reliable Delivery: As a direct manufacturer, we eliminate third-party markups to offer competitive, factory-direct pricing, with in-stock standard models and fast lead times to meet your large-scale project schedules.
- Globally Certified Industrial-Grade Quality: All our machines are ISO, CE, and SGS certified, built to meet strict international safety and quality regulations, ensuring compliance for export and industrial use across global markets.
- Continuous R&D for Evolving Production Needs: Our in-house R&D team regularly updates the SSM-GB series with the latest vacuum and induction heating technology, so your equipment stays efficient and competitive as your production volume grows.
Ready to Upgrade to Continuous Precious Metal Production?
If you’re looking to scale up production of industrial-grade precious metal feedstock with a high-efficiency continuous casting line, our team is here to help:
- Get a detailed customized quotation based on your material and profile requirements - Access full technical specifications, layout drawings, and process flow diagrams - Schedule a virtual demo or on-site factory visit to see the equipment in operation
Contact us today to learn more about the SSM-HVCM2 and find the perfect solution for your production needs. Email: info@sansongmelt.com
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Company
Shenzhen SanSongMelt Precious Metals Equipment Co., Ltd.
Location
Building 3, Deligao Industrial Park, No. 6283 Longgang Avenue, Yuanshan Street, Longgang District, Shenzhen, Guangdong Province
Contact Person
Jackey