20kg 30kg Industrial Vacuum Granulation Equipment OEM Customization

 Product Introduction

1. Product Overview

2. Working Principle

1. Load precious metal raw materials into the hermetically sealed melting chamber. The system evacuates ambient air and fills high-purity inert gas to completely isolate oxygen, eliminating high-temperature oxidation and metal volatilization loss.
2. The 30KW high-frequency induction heating system raises the material temperature evenly to a maximum of 1500℃, with ±1℃ temperature accuracy to ensure complete melting and homogeneous alloy composition for large-batch materials.
3. Fully molten metal flows through precision drip nozzles at the bottom of the crucible, forms evenly sized droplets under gravity, and drops into the closed circulating cooling water tank.
4. Droplets solidify rapidly into high-sphericity metal granules. The fully enclosed production process generates no dust, and cooling water runs in a closed loop to achieve near-zero wastewater discharge, meeting green production standards.
5. Finished granules are discharged directly via the bottom valve, ready for direct use in downstream large-scale production and processing.

3. Core Features

• High-Power Mass Production Efficiency: 30KW high-power induction heating, available in 20kg and 30kg gold capacity options, finishes one full batch in 3–5 minutes, perfectly matching continuous large-scale industrial production.
• Stable Precision Temperature Control: Maximum working temperature of 1500℃ with ±1℃ control accuracy, ensures consistent melting performance for gold, silver, copper and various precious metal alloys even under full-load batch production.
• Premium Uniform Granule Quality: Standard granule size of 1.8–4mm with over 95% sphericity, smooth bright surface, zero oxidation and low porosity, requiring no secondary treatment and suitable for precision industrial batching.
• Vacuum Protection for High Material Yield: Integrated professional vacuum pump as standard configuration, effectively reduces precious metal volatilization and oxidation loss, maximizing raw material utilization rate for mass production.
• Automated User-Friendly Operation: Intuitive integrated control panel with real-time temperature, vacuum and timing monitoring. Workers can master full operation after simple training, supporting long-time uninterrupted production.
• Flexible Customization Options: Full range of standard chamber capacities available; supports custom nozzle sizes, parameter adjustment, OEM private branding and custom logo printing on the machine body.

4. Technical Parameters

5. Application Fields

• Large-Scale Jewelry Manufacturing: For mass alloy proportioning, bulk jewelry scrap recycling and investment casting raw material preparation, stabilizing karat accuracy and reducing comprehensive smelting loss.
• Precious Metal Refining & Recycling: Improves the efficiency of large-scale electrolytic and wet refining processes, and supports standardized packaging and bulk delivery of refined pure metals.
• Bulk Electroplating Material Supply: Produces high-purity spherical anode granules in large quantities, with uniform dissolution rate to stabilize plating quality for large electroplating factories.
• Industrial Precision Solder Production: Manufactures low-oxygen gold, silver and copper-based precision solder granules in batches for electronic components and electrical contact material manufacturers.
• Industrial New Material Production: Suitable for medium-to-large batch production of precious metal catalytic materials and special alloy formula mass trial production.

6. FAQ