High Speed Induction Melting Continuous Caster Machine OEM 50KG-100KG
Price:
negotiable
MOQ:
1unit
Delivery Time:
10-15 working days
Brand:
SanSong , support OEM & ODM and logo printing
Product Description
OEM 50KG-100KG High-Speed Induction Melting Continuous Casting Machine Factory Price
Product Introduction
1. Series Overview
The SSM-CC50 and SSM-CC100 are the high-capacity flagship models of our SSM-CC downward continuous casting lineup, tailor-made for large-scale precious metal refineries, mass jewelry manufacturing groups, and industrial alloy processing enterprises. Built on a unified mature mechanical framework, these two models differ mainly in heating power and maximum molten gold capacity, allowing factories to select the right specification to match daily production targets.
Both machines adopt mature downward continuous casting technology, supporting stable production of rods, strips, tubes and plates for gold, silver, copper and various alloy materials. With fast melting speed and precise temperature control, they can run stably for long-term multi-shift production, greatly lowering production loss and improving overall output efficiency.
2. Core Product Advantages (Moved to the front as required)
✅ Graded Capacity Selection for Flexible Capacity Expansion
Available in 50kg and 100kg gold holding capacities, matched with 35KW and 80KW high-power induction heating systems respectively. Factories can start with the 50kg model for moderate-volume production, and upgrade to the 100kg unit when business expands, avoiding repeated equipment investment. All molds within the entire SSM-CC series are interchangeable, saving extra mold development costs.
✅ High-Power Fast Melting & Stable Temperature Control
Both models finish full melting within 3 to 5 minutes, equipped with upgraded constant temperature control system reaching ±1℃ precision. Stable molten pool temperature effectively prevents alloy composition segregation, guarantees uniform internal grain structure of finished blanks, and reduces reject rates in subsequent rolling, drawing and stamping processes.
✅ Unified Compact Footprint for Easy Workshop Layout
Despite the upgraded melting capacity, the two machines retain the same overall dimension (8806801550mm) and total weight, which means no extra space renovation is needed when replacing or adding units. It helps enterprises make full use of existing workshop space without complicated civil reconstruction.
✅ Wide Compatibility for Multiple Metal Materials & Profiles
Perfectly adapted to pure gold, pure silver, red copper, brass and all kinds of customized precious metal alloys. By replacing different crystallizer molds, users can continuously produce round bars, square bars, flat strips, seamless tubes and solid plates, realizing multi-product production on one single device.
✅ Heavy-Duty Construction for Nonstop Multi-Shift Operation
Key electrical and mechanical components are imported industrial-grade parts, designed to withstand round-the-clock continuous operation. Modular assembly structure simplifies daily inspection and maintenance work, cutting down downtime and long-term operation costs significantly.
✅ Safe & User-Friendly Operation
Totally enclosed melting structure avoids splashing of high-temperature molten metal to protect operators. The integrated control panel displays all running parameters in real time, new operators can master complete production workflows after short-period training.
3. Working Principle
- High-Speed Induction Melting: Raw precious metal materials are put into the sealed crucible, the high-power induction heating system rapidly heats materials up to 1500°C within 3-5 minutes to form a homogeneous molten pool.
- Directional Solidification in Crystallizer: Molten metal flows downwards into the water-cooled precision crystallizer under gravity, layered cooling forms dense, low-porosity solid profiles with stable dimensional accuracy.
- Servo Synchronized Drawing Forming: Servo traction unit pulls the solidified metal blank downward at adjustable constant speed, matching cooling speed perfectly to realize uninterrupted one-step continuous casting.
- Direct Connection with Downstream Equipment: The finished blanks are discharged at a fixed height, which can be directly linked with rolling mills, wire drawing machines and cutting machines to build automated production lines.
4. Technical Parameter Comparison Table
| Specification Item | SSM-CC50 | SSM-CC100 |
|---|---|---|
| Model Number | SSM-CC50 | SSM-CC100 |
| Power Supply | 380V, 50/60Hz, 3 Phase | 380V, 50/60Hz, 3 Phase |
| Rated Heating Power | 35KW | 80KW |
| Maximum Gold Melting Capacity | 50kg | 100kg |
| Maximum Working Temperature | 1500°C | 1500°C |
| Complete Melting Time | 3 – 5 Minutes | 3 – 5 Minutes |
| Temperature Control Accuracy | ±1℃ | ±1℃ |
| Applicable Raw Materials | Gold, Silver, Copper & Custom Alloys | Gold, Silver, Copper & Custom Alloys |
| Available Casting Shapes | Rods, Strips, Tubes, Plates & Custom Sections | Rods, Strips, Tubes, Plates & Custom Sections |
| Overall Dimension | 880*680*1550mm | 880*680*1550mm |
| Net Weight | Approx. 200kg | Approx. 200kg |
Remark: All parameters are standard configuration. Custom crystallizer molds, power adjustment and structural optimization are acceptable according to customer production requirements.
5. Main Application Scenarios
- Large-scale precious metal refineries: Continuous casting of standard gold/silver ingots and blanks for bulk trading and distribution.
- Large jewelry industrial parks: Mass production of K gold, sterling silver blanks for jewelry forming and polishing.
- Electronic & hardware manufacturing: Production of copper alloy conductive strips, special alloy bars for precision parts.
- Dental material factories: Batch production of high-purity dental alloy rods with stable physical properties.
- Watch and fashion accessory factories: Custom alloy profiles for watch cases, clasps and decorative hardware.
6. FAQ (Answers to Customers' Most Concerned Questions)
Q1: What is the core difference between SSM-CC50 and SSM-CC100?
A1: They share identical appearance size, control system and mold compatibility. The differences lie in heating power and maximum melting capacity. Choose SSM-CC50 for medium daily output, or SSM-CC100 for high-volume uninterrupted production.
Q2: Can molds from small CC series machines be used on these two models?
A2: Yes, all crystallizer molds of the whole SSM-CC series are universal, which can save your mold opening and storage costs greatly.
Q3: Is it possible to customize special cross-section profiles?
A3: Our engineering team can design and produce exclusive molds according to your technical drawings to realize customized special-shaped casting.
Q4: How long can these machines keep running continuously?
A4: These two models are engineered for industrial round-the-clock operation. With regular feeding and routine maintenance, stable production can be maintained for weeks continuously.
Why Choose Sansongmelt?
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Professional Precious Metal Equipment ManufacturerSanSong Melt focuses on the R&D, manufacturing and sales of precious metal melting, casting and granulating equipment. With a complete product portfolio from lab-scale mini models to large industrial production lines and CE certification, we serve customers across the globe.
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Reliable Quality with Imported Core PartsAll machines adopt mature German process technology and imported core components. Each unit undergoes strict factory commissioning and full-load performance testing before delivery to ensure stable long-term operation.
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Comprehensive Full-Cycle After-Sales SupportWe provide a 2-year official warranty and 24/7 global online technical support, along with installation guidance, operator training and regular maintenance services to minimize your production downtime.
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Factory Direct Supply & Flexible CustomizationWe operate a factory-direct sales model with competitive ex-factory prices. We support custom mold development, parameter adjustment, OEM private branding and logo printing to meet your individual business needs.
Contact Us
Our continuous casting machine series covers 7 standard capacities from 1kg to 100kg, including 1kg and 2kg entry-level models for small-batch production and R&D scenarios. You can select the most suitable model based on your production scale and processing requirements. Customized molds, specifications and OEM services are all available.
For detailed technical datasheets, product quotations, custom mold solutions or more product information, please feel free to contact our professional sales and engineering team at any time.
Email: info@sansongmelt.com
Email: info@sansongmelt.com
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Shenzhen SanSongMelt Precious Metals Equipment Co., Ltd.
Location
Building 3, Deligao Industrial Park, No. 6283 Longgang Avenue, Yuanshan Street, Longgang District, Shenzhen, Guangdong Province
Contact Person
Jackey