PLC Control Homogenization Aluminum Billet Heating Furnace 20 Tons With Cooling Chamber And 3D Trolley
This complete 20-ton natural gas homogenizing unit is professionally developed for the homogenization heat treatment of aluminum billets. The integrated package includes a gas heating homogenizing furnace, dedicated cooling chamber, and combined material handling trolley.
Key Benefits: Effectively resolves issues of inconsistent chemical composition and defective internal structure in aluminum billets, significantly improving machinability in subsequent processes. Daily production capacity reaches approximately 60 tons.
| Capacity | 20 tons |
|---|---|
| Temperature Control Zones | 3 independent zones |
| Heating System | 6 high-efficiency gas burners |
| Circulation Fans | 3 dual-speed fans (heat-resistant stainless steel) |
| Temperature Precision | ±5℃ (furnace control and internal deviation) |
| Maximum Working Temperature | 620℃ |
| Heating Cycle | 4 to 6 hours (standard) |
| Fuel Consumption | <30 cubic meters per ton of aluminum (natural gas, 8400 kcal/m³) |
The 20-ton cooling unit features multiple cooling fans and a water spray cooling system, achieving rapid cooling speeds exceeding 300℃ per hour. High-temperature aluminum billets at 580℃ can be cooled to 100℃ within two hours, perfectly preserving the solid solution structure of 6063 aluminum alloy.
The integrated material trolley has a rated load capacity of 20 tons, utilizing hydraulic drive with a moving speed of 7.5 meters per minute.
The entire production line is managed by a fully automatic PLC system with color touch panel interface. The system stores more than ten sets of heating parameters and supports real-time temperature monitoring with overheating protection.
- Fully automatic PLC control system
- Color touch panel interface
- 10+ pre-programmed heating parameter sets
- Real-time temperature monitoring
- Overheating protection system
- Furnace body fabricated with section steel and steel plates
- Insulated with thick refractory fibers and fire bricks
- Electrically operated furnace door with clamping and sealing components
- Excellent operational airtightness
- Outstanding heat insulation performance
Air Cooling: Relies on ambient temperature air circulation for cooling with gentle cooling rates. Suitable for 6063 and small diameter aluminum rods. Lower cost with no wastewater generation.
Mist Cooling: Utilizes high-pressure water mist heat exchange to significantly increase cooling speed, shortening entire furnace production cycle by 20% to 40%.
Mist Cooling Requirements: Essential for large diameter 6061 aluminum rods, 5 series high magnesium alloys, and batch extrusion production lines. Provides accurate cooling gradient control to avoid excessive residual stress and improve equipment turnover efficiency.
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