PLC Controlled Homogenizing Furnace Factory Natural Gas Furnace Wholesaler
Natural Gas Furnace for Extra-Long Aluminum Billets
This customized 15-ton natural gas homogenizing system is specifically designed for homogenization heat treatment of extra-long aluminum billets up to 6500mm in length. The complete production system comprises three core components: main heating furnace, specialized cooling chamber, and 3D transfer cart, enabling fully automated cyclic production workflow.
| Maximum Capacity | 15 tons |
| Maximum Billet Length | 6500mm |
| Maximum Working Temperature | 610℃ |
| Temperature Control Accuracy | ±5℃ |
| Processing Time | 3-5 hours |
| Daily Processing Capacity | 30-40 tons |
| Fuel Consumption | ~30 m³ per ton of aluminum |
The main heating furnace features three-zone independent temperature control with six natural gas combustion nozzles for uniform heat distribution. Three high-efficiency circulating fans provide over 30 cubic meters per second air volume each, ensuring consistent temperature throughout the furnace cavity.
Equipped with 27 high-power cooling fans, the system achieves rapid cooling rates of ≥300℃ per hour. Complete cooling cycles are finished in approximately two hours, meeting stringent metallurgical industry specifications.
The 3D transfer cart features a 15+ ton load capacity with 8000mm maximum travel distance. Primary and secondary transfer trolleys operate at 7.5 meters per minute using combined electro-hydraulic drive for stable, vibration-free billet transportation.
Centered on a programmable logic controller (PLC), the system provides intelligent automatic control for unmanned cyclic operation. Standard industrial power supply includes 380V three-phase AC and 220V single-phase AC.
- Temperature control accuracy: ±3℃
- No exhaust gas emissions
- No gas pipeline infrastructure required
- Lower environmental assessment threshold
- Higher electricity cost per ton
- Slower heating rate for large capacity furnaces
Ideal for: Small-scale production, strict environmental control areas, facilities without natural gas infrastructure
- Faster heating speed
- Lower energy consumption cost per unit
- Suitable for large-scale continuous production
- Requires gas pipeline infrastructure
- Regular exhaust gas testing required
- Daily burner maintenance needed
- Must comply with gas explosion-proof regulations
Ideal for: Large-scale production operations with existing gas infrastructure
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