25 m/min Adjustable Conveyor for Automatic Aluminum Bar Feeding
The automatic aluminum bar feeding system is an integrated component of the aluminum billet cutting line. This system efficiently transfers long aluminum alloy bars from the loading section to the main sawing machine, seamlessly connecting the loading, cutting, sizing, and discharge processes.
| Specification | Value |
|---|---|
| Roller Conveyor Speed | 25 m/min (adjustable) |
| Aluminum Bar Diameter Range | Ø 80 to Ø 254 mm |
| Maximum Pre-cut Bar Length | 13,000 mm |
The production line begins with a buffer and alignment table where a crane places long aluminum bars onto the preparation area. The multi-bar loading mechanism then transfers the bars onto the feeding roller conveyor, designed for lifting, lowering, and horizontal transfer operations.
- Loading platform length: 6.5 m
- Infeed rack dimensions: 12,000 * 710 mm (inside width * 800 mm)
- Construction: 20# hot-rolled channel steel
- Drive mechanism: Hydraulic motor-powered chain and roller conveying system
The conveyor operates at a documented speed of 25 m/min, with adjustment capability as specified in the equipment documentation. This provides precise control over the conveying parameters between loading and sawing sections.
After the feeding process, aluminum bars enter the horizontal circular saw for head cutting operations.
| Component | Specification |
|---|---|
| Main Saw Motor | 45 kW |
| Total Line Power | 90 kW |
| Saw Blade | Ø 900 mm |
| Blade Speed | 1400 rpm |
| Sawing Capacity | Five Ø120 mm bars simultaneously |
| Cycle Time | ≤ 60 seconds per five Ø120 * 6000 mm bars |
The feeding and conveying processes are fully integrated into the line's PLC and HMI control system. The equipment supports both manual and automatic operation modes, featuring comprehensive fault alarms and automatic interlock protection for operational safety.
After the sawing process, bars proceed to the sizing section with the following specifications:
- Sizing range: 4500 - 6000 mm
- Length accuracy: ± 2 mm
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