Dual Fuel Regenerative Burner System for Aluminum Melting Furnace Applications
Price:
USD 20,000
MOQ:
1 set
Delivery Time:
30 days
Brand:
Bolv
Product Description
Dual Fuel Regenerative Burner System for Aluminum Melting Furnace Applications
In aluminum alloy melting processes, furnace temperature distribution, combustion stability, and heat transfer management are critical factors affecting industrial furnace operation. Aluminum processing plants and casting manufacturers require reliable combustion systems that can support continuous production while maintaining controlled thermal conditions.
The Dual Fuel Regenerative Burner System provides a combustion solution designed for aluminum melting furnace applications. The system uses two regenerative burners operating alternately with heat storage units to recover exhaust heat and manage thermal energy circulation during furnace operation.
Product Positioning: Regenerative Burner System for Aluminum Melting Furnace
The regenerative burner system is developed for a 10T aluminum melting furnace and is used for aluminum alloy melting, adjustment, and holding processes. The system includes dual fuel regenerative burners, heat storage units, PLC control, flame detection, and temperature monitoring components.
The burners are installed on the upper side wall of the aluminum melting furnace. This installation design helps optimize hot gas circulation and improve heat distribution inside the melting area.
Product Specifications
Technical Data
| Item | Specification |
|---|---|
| Burner System Type | Dual Fuel Regenerative Burner System |
| Furnace Application | 10T Aluminum Melting Furnace |
| Burner Quantity | 2 Sets |
| Maximum Thermal Power | 2000kW |
| Heat Storage Units | 2 Sets |
| Storage Tank Capacity | 0.5T / Unit |
| Heat Storage Material | Φ25/30 High Alumina Balls |
| Alumina Content | ≥75% |
Fuel and Operating Parameters
| Item | Specification |
|---|---|
| Fuel Type | Natural Gas / Heavy Oil |
| Maximum Natural Gas Flow | 200Nm³/h |
| Maximum Fuel Oil Flow | 200kg/h |
| Melting Rate | ≥3T/h |
| Natural Gas Heating Value | ＞8500kcal/m³ |
| Heavy Oil Heating Value | ＞11000kcal/kg |
| Melting Condition | Aluminum Ingot to 710℃ |
PLC Control and Combustion Management
The regenerative burner system adopts PLC automatic control for burner load adjustment, switching operation, temperature monitoring, and safety protection. The air-fuel ratio can be controlled within 1.05-1.15 according to furnace operating requirements.
Control Parameters
| Item | Specification |
|---|---|
| Control System | S7-200SMART PLC |
| Air-Fuel Ratio Range | 1.05-1.15 |
| Flame Detection | Ion Flame Detector + UV Detector |
| Temperature Measurement | K-Type Thermocouple |
| Main Exhaust Temperature | ≤250℃ |
Applications
The Dual Fuel Regenerative Burner System is suitable for:
- Aluminum Melting Furnace
- Aluminum Alloy Melting Line
- Aluminum Casting Plant
- Non-Ferrous Metal Melting Industry
With regenerative combustion technology, dual fuel capability, and PLC-based control, this system provides a technical configuration option for aluminum processing companies requiring controlled furnace temperature management.
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Get in Touch
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Company
Foshan Henghui Aluminum Innovation International Trade Co., Ltd.
Location
D12, Zone D, 3F, Comprehensive Building, Beside Yongkou Archway, Pingliu Road, Xiadong Community, Guicheng Subdistrict, Nanhai District, Foshan
Contact Person
Huang