Aluminum Melting Furnace Burner System | Dual Fuel Regenerative Combustion Solution
Price:
USD 20,000
MOQ:
1 set
Delivery Time:
30 days
Brand:
Bolv
Product Description
Aluminum Melting Furnace Burner System | Dual Fuel Regenerative Combustion Solution
The Aluminum Melting Furnace Burner System is a high-temperature combustion solution designed for aluminum processing applications, including aluminum alloy melting, adjustment, and holding processes. The system adopts a dual fuel regenerative burner design combined with heat storage units, switching control, and automatic management systems to support thermal recovery and combustion control in industrial furnaces.
The system is suitable for aluminum melting furnaces, aluminum casting production lines, and non-ferrous metal furnace applications. It integrates regenerative burners, heat storage units, PLC control, flame detection, and temperature monitoring devices for industrial combustion management.
Regenerative Burner Structure
The burner system uses two regenerative burners operating alternately. During operation, one burner performs combustion while the other burner stores exhaust heat through the regenerative unit. After switching, the stored heat is used for combustion air preheating to complete the regenerative cycle.
The dual fuel design supports both natural gas and fuel oil operation, allowing flexible configuration according to different industrial energy conditions.
Technical Specifications
Burner System Parameters
| Item | Specification |
|---|---|
| Product Type | Aluminum Melting Furnace Burner System |
| Combustion Type | Dual Fuel Regenerative Combustion |
| Furnace Application | 10T Aluminum Melting Furnace |
| Burner Quantity | 2 Sets |
| Maximum Thermal Power | 2000kW |
| Heat Storage Units | 2 Sets |
| Storage Tank Capacity | 0.5T / Unit |
| Heat Storage Material | Φ25/30 High Alumina Balls |
| Alumina Content | ≥75% |
Source: Technical specifications from the PDF.
Fuel and Operation Parameters
| Item | Specification |
|---|---|
| Fuel Type | Natural Gas / Heavy Oil |
| Maximum Natural Gas Flow | 200Nm³/h |
| Maximum Fuel Oil Flow | 200kg/h |
| Melting Rate | ≥3T/h |
| Natural Gas Heating Value | ＞8500kcal/m³ |
| Heavy Oil Heating Value | ＞11000kcal/kg |
| Melting Condition | Aluminum Ingot to 710℃ |
Source: Operating parameters from the PDF.
PLC Control System
The aluminum melting furnace burner system uses PLC automatic control for burner operation, load adjustment, switching control, and safety management. Temperature monitoring and flame detection devices are integrated for combustion process supervision.
Control Parameters
| Item | Specification |
|---|---|
| Control System | S7-200SMART PLC |
| Air-Fuel Ratio Range | 1.05–1.15 |
| Flame Detection | Ion Flame Detector + UV Detector |
| Temperature Measurement | K-Type Thermocouple |
| Main Exhaust Temperature | ≤250℃ |
Source: Control parameters from the PDF.
Applications
- Aluminum Melting Furnace
- Aluminum Alloy Melting Line
- Aluminum Casting Plant
- Non-Ferrous Metal Furnace Applications
With dual fuel capability, regenerative heat recovery structure, and PLC-based control, this burner system provides a technical solution for industrial furnace combustion management and thermal control.
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Get in Touch
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Company
Foshan Henghui Aluminum Innovation International Trade Co., Ltd.
Location
D12, Zone D, 3F, Comprehensive Building, Beside Yongkou Archway, Pingliu Road, Xiadong Community, Guicheng Subdistrict, Nanhai District, Foshan
Contact Person
Huang