Aluminum Melting Furnace Combustion System Upgrade Solution | Regenerative Burner Technology and Parameters
Price:
USD 20,000
MOQ:
1 set
Delivery Time:
30 days
Brand:
Bolv
Product Description
Aluminum Melting Furnace Combustion System Upgrade Solution
The Aluminum Melting Furnace Combustion System Upgrade Solution adopts Regenerative Burner Technology for high-temperature industrial furnace applications, including aluminum alloy melting, adjustment, and holding processes.
The system uses a dual fuel regenerative burner structure with heat storage units to recover exhaust heat and preheat combustion air. It supports both natural gas and fuel oil operation, making it suitable for aluminum processing plants, aluminum casting lines, and non-ferrous metal melting applications.
Regenerative Combustion Working Principle
The regenerative burner system operates with two burners working alternately. One burner performs combustion while the other burner stores exhaust heat through the regenerative unit. After switching, the stored heat is used to preheat combustion air and complete the heat recovery cycle.
This structure is designed for continuous aluminum melting furnace operation and can be combined with automatic control systems for combustion management.
Technical Specifications
Regenerative Burner Parameters
| Item | Specification |
|---|---|
| Product Name | Regenerative Burner System for Aluminum Melting Furnace |
| Combustion Type | Dual Fuel Regenerative Combustion |
| Furnace Application | 10T Aluminum Melting Furnace |
| Burner Quantity | 2 Sets |
| Maximum Thermal Power | 2000kW |
| Heat Storage Units | 2 Sets |
| Storage Tank Capacity | 0.5T / Unit |
| Heat Storage Material | Φ25/30 High Alumina Balls |
| Alumina Content | ≥75% |
Source: Technical specification section of the PDF.
Fuel and Operation Data
| Item | Specification |
|---|---|
| Fuel Type | Natural Gas / Heavy Oil |
| Maximum Natural Gas Flow | 200Nm³/h |
| Maximum Fuel Oil Flow | 200kg/h |
| Melting Rate | ≥3T/h |
| Natural Gas Heating Value | ＞8500kcal/m³ |
| Heavy Oil Heating Value | ＞11000kcal/kg |
| Melting Condition | Aluminum Ingot to 710℃ |
Source: Operating parameters from the PDF.
PLC Control and Safety Configuration
The regenerative burner system uses PLC automatic control for burner load adjustment, switching operation, temperature monitoring, and safety protection. Flame detection and temperature measurement devices are integrated for combustion status monitoring.
Control Parameters
| Item | Specification |
|---|---|
| PLC Control System | S7-200SMART |
| Air-Fuel Ratio Range | 1.05-1.15 |
| Flame Detection | Ion Flame Detector + UV Detector |
| Temperature Measurement | K-Type Thermocouple |
| Main Exhaust Temperature | ≤250℃ |
Source: Control system parameters from the PDF.
Applications
The Regenerative Burner System is suitable for:
- Aluminum Melting Furnace
- Aluminum Alloy Melting Line
- Aluminum Casting Plant
- Non-Ferrous Metal Furnace Applications
With dual fuel capability, regenerative heat recovery structure, and PLC-based control, this system provides a technical solution for combustion management and thermal control in high-temperature industrial furnace applications.
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Get in Touch
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Company
Foshan Henghui Aluminum Innovation International Trade Co., Ltd.
Location
D12, Zone D, 3F, Comprehensive Building, Beside Yongkou Archway, Pingliu Road, Xiadong Community, Guicheng Subdistrict, Nanhai District, Foshan
Contact Person
Huang