Regenerative Burner System for Aluminum Processing Heat Management — High Temperature Furnace Combustion Solution
Price:
USD 20,000
MOQ:
1 set
Delivery Time:
30 days
Brand:
Bolv
Product Description
Regenerative Burner System for Aluminum Processing Heat Management — High Temperature Furnace Combustion Solution
The Regenerative Burner System is a high-temperature industrial combustion solution designed for aluminum melting furnace applications, including aluminum alloy melting, adjustment, and holding processes. The system adopts a dual fuel regenerative burner design, recovering exhaust heat through regenerative storage units and using stored thermal energy for combustion air preheating and combustion process management.
The system is suitable for aluminum processing plants, aluminum casting production lines, and non-ferrous metal melting industries. It integrates regenerative burners, heat storage units, PLC control system, flame detection devices, and temperature monitoring components for industrial furnace operation.
System Structure
The system uses two regenerative burners operating alternately. During operation, one burner performs combustion while the other burner absorbs high-temperature exhaust heat through the regenerative storage unit. After switching, the stored thermal energy is released for combustion air preheating to complete the heat recovery cycle.
The dual fuel combustion structure supports both natural gas and heavy oil operation, allowing configuration according to different industrial energy conditions.
Technical Specifications
Regenerative Burner Parameters
| Item | Specification |
|---|---|
| Product Name | Regenerative Burner System |
| Furnace Application | 10T Aluminum Melting Furnace |
| Burner Type | Dual Fuel Regenerative Burner |
| Burner Quantity | 2 Sets |
| Maximum Thermal Power | 2000kW |
| Heat Storage Units | 2 Sets |
| Storage Capacity | 0.5T / Unit |
| Heat Storage Material | Φ25/30 High Alumina Balls |
| Alumina Content | ≥75% |
Fuel and Operating Parameters
The regenerative burner system supports both natural gas and heavy oil operation, providing flexible fuel configuration for aluminum melting furnace applications.
| Item | Specification |
|---|---|
| Fuel Type | Natural Gas / Heavy Oil |
| Maximum Natural Gas Flow | 200Nm³/h |
| Maximum Fuel Oil Flow | 200kg/h |
| Melting Rate | ≥3T/h |
| Natural Gas Heating Value | ＞8500kcal/m³ |
| Heavy Oil Heating Value | ＞11000kcal/kg |
| Melting Condition | Aluminum Ingot to 710℃ |
Combustion Control System
The regenerative burner system adopts PLC automatic control for burner load adjustment, switching operation, temperature monitoring, and safety protection. Flame detection and temperature measurement devices are integrated for combustion status monitoring.
| Item | Specification |
|---|---|
| PLC Control System | S7-200SMART |
| Air-Fuel Ratio Range | 1.05–1.15 |
| Flame Detection | Ion Flame Detector + UV Detector |
| Temperature Measurement | K-Type Thermocouple |
| Main Exhaust Temperature | ≤250℃ |
Applications
- Aluminum Melting Furnace
- Aluminum Alloy Melting Line
- Aluminum Casting Plant
- Non-Ferrous Metal Furnace Applications
With regenerative heat recovery design, dual fuel capability, and PLC-based control, this system provides a technical solution for combustion management and thermal control in high-temperature industrial furnace applications.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Foshan Henghui Aluminum Innovation International Trade Co., Ltd.
Location
D12, Zone D, 3F, Comprehensive Building, Beside Yongkou Archway, Pingliu Road, Xiadong Community, Guicheng Subdistrict, Nanhai District, Foshan
Contact Person
Huang